150mm Diamond Wheel CNC Shape Edging Machine PE Grinding Wheel

Product Overview

Product Name: 150mm Straight Edge Diamond Wheel (PE-Type Diamond Grinding Wheel)
Application: Designed for glass cutting and edging, suitable for CNC machines and manual precision processing, capable of efficiently handling standard glass, tempered glass, and other materials.
Key Features:

• High-Hardness Diamond Coating:

  • Utilizes high-temperature sintering technology, with diamond particles uniformly embedded in a high-strength metal matrix, forming a dense grinding layer. Wear resistance is enhanced by 40%, with a lifespan exceeding 3x that of conventional wheels.

  • Laser-trimmed surface ensures flatness tolerance ≤0.01mm, minimizing edge chipping risks.

• Precision Straight Edge Design:

  • PE-type straight edge optimizes grinding contact area, ideal for high-precision right-angle edging and chamfering, achieving edge smoothness Ra ≤0.2μm.

  • Aerospace-grade aluminum alloy (6061-T6) matrix reduces weight (0.8kg/wheel) and lowers equipment energy consumption.

• High Compatibility:

  • Compatible with mainstream CNC machines (e.g., BOTEK, Lisec) and manual edgers. Standardized mounting hole (22mm bore) enables quick installation.

  • Multiple grit options (60#-200#) for rough cutting to fine polishing.

• Customization Flexibility:

  • Supports non-standard diameters (120mm-200mm), bore sizes (10mm-30mm), and coating thickness (0.5mm-2mm).

  • Optional surface finishes (e.g., matte, mirror) for specialized requirements.

Technical Specifications

Product Details Expansion

1. Manufacturing Process:

   • High-Temperature Sintering: Diamond particles fused with nickel-based alloy under 1200°C vacuum, ensuring strong adhesion and no particle shedding.

   • Dynamic Balancing: Each wheel calibrated to G6.3 balance grade, vibration <2μm at high speed, prolonging bearing life.

   • Titanium Alloy Interlayer: Enhances diamond-to-matrix bonding, improving impact resistance by 25%.

2. Usage & Maintenance:

   • Installation:

     • Fix with dedicated flange (bolt torque: 8-10N·m) to avoid matrix deformation.

     • Run idle for 5 minutes (low speed) before first use.

   • Operation Tips:

     • Maintain coolant flow (water or glass-cutting fluid) to prevent overheating.

     • Regularly dress the wheel with a diamond pen to restore performance.

   • Lifespan Management:

     • Replace when grinding efficiency drops by 30% or vibration occurs.

     • Return used wheels for eco-friendly recycling.

3. Performance Data:

   • Cutting Efficiency: 80# grit achieves 1.2m/min on 6mm tempered glass, edge chipping rate <0.5%.

   • Durability Test: Continuous 8-hour operation, temperature rise ≤15°C, no coating delamination.

   • Case Study: Successfully applied to automotive sunroof glass arc edging (R-angle precision ±0.1mm).

4. Industry Applications:

   • Architectural Glass: Curtain wall straight edging, insulated glass slot processing.

   • Home Decor: Custom-shaped cutting/polishing for glass tables, screens.

   • Optics: High-precision edging for microscope slides and lenses.

   • Industrial: Solar panel glass cutting, thickness tolerance ±0.05mm.

Technical Specifications

Product Details Expansion

1. Manufacturing Process:

   • High-Temperature Sintering: Diamond particles fused with nickel-based alloy under 1200°C vacuum, ensuring strong adhesion and no particle shedding.

   • Dynamic Balancing: Each wheel calibrated to G6.3 balance grade, vibration <2μm at high speed, prolonging bearing life.

   • Titanium Alloy Interlayer: Enhances diamond-to-matrix bonding, improving impact resistance by 25%.

2. Usage & Maintenance:

   • Installation:

     • Fix with dedicated flange (bolt torque: 8-10N·m) to avoid matrix deformation.

     • Run idle for 5 minutes (low speed) before first use.

   • Operation Tips:

     • Maintain coolant flow (water or glass-cutting fluid) to prevent overheating.

     • Regularly dress the wheel with a diamond pen to restore performance.

   • Lifespan Management:

     • Replace when grinding efficiency drops by 30% or vibration occurs.

     • Return used wheels for eco-friendly recycling.

3. Performance Data:

   • Cutting Efficiency: 80# grit achieves 4m/min on 6mm tempered glass, edge chipping rate <0.5%.3.Case Study: Successfully applied to automotive sunroof glass arc edging (R-angle precision ±0.1mm).

4. Industry Applications:

   • Architectural Glass: Curtain wall straight edging, insulated glass slot processing.

   • Home Decor: Custom-shaped cutting/polishing for glass tables, screens.

   • Optics: High-precision edging for microscope slides and lenses.

   • Industrial: Solar panel glass cutting, thickness tolerance ±0.05mm.

Packing and Shipping:

Our Glass Machinery Parts are packaged using high quality materials to ensure safe delivery to our customers. The packaging process includes:

• Each part is carefully wrapped and placed in a sturdy box or crate.
• All fragile parts are wrapped with protective materials, such as bubble wrap or foam, to prevent any damage during shipping.
• The boxes or crates are sealed and labeled with the product name and specifications for easy identification.

For shipping, we use reliable and trusted carriers to ensure timely and secure delivery. Customers can choose from a variety of shipping options, including:

• Ground shipping for domestic orders
• Air freight for international orders
• Express shipping for urgent orders

We also offer the option for customers to use their own shipping accounts and arrangements if preferred.

Our team carefully monitors all shipments to ensure that they arrive at their destination on time and in perfect condition. In the rare case of any damage during shipping, we will work with the carrier to resolve the issue and ensure our customers are satisfied.

At Glass Machinery Parts, we strive to provide the best packaging and shipping services to ensure a hassle-free experience for our customers. Contact us today to learn more about our products and shipping options.

FAQ:

• Q: What is the brand of this product?
  A: The brand name of this product is PBLOG.
• Q: What is the model number of this product?
  A: The model number of this product is backwheel01.
• Q: Where is this product manufactured?
  A: This product is manufactured in Guangdong, China.
• Q: Is this product certified?
  A: Yes, this product has a durable certification.
• Q: What is the minimum order quantity for this product?
  A: The minimum order quantity for this product is 10pcs.

• Q: What is the price of this product?
  A: The price of this product is 5USD.
• Q: How is this product packaged?
  A: This product is packaged in a common carton box.
• Q: How long is the delivery time for this product?
  A: The delivery time for this product is 15 days.
• Q: What are the available payment terms for this product?
  A: The available payment terms for this product are 100% T/T, D/P, and L/C.
• Q: What is the supply ability for this product?
  A: The supply ability for this product is 200pcs per week.