Aerospace Gear Lightweight Bevel Gear Custom CNC Grinding Gear
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Detailed Product Description
CharacteristicsAviation gears need to withstand high loads and torques while maintaining their integrity. They are designed to be extremely rugged and durable to ensure reliable performance in extreme conditions. Aviation gear is typically made from lightweight materials such as titanium or high-strength aluminum alloys to minimize weight while maintaining strength. Aerospace gears are designed to minimize noise and vibration through advanced tooth profiles, optimized gear mesh, and the use of noise-dampening materials.
Specification
Mainly engaged in the design, processing and sales of high-precision, high-strength, small-module spiral bevel gears, high-reduction ratio hypoid gears, and cylindrical gears.
Processing Features: 1. DH precision manufacturing: Spiral bevel gears require precision
manufacturing processes due to their complex tooth geometry. Gear
teeth are typically produced using specialized cutting tools, the
accuracy of the cutting process directly affects the performance
and durability of the gear. We have multiple CNC 7-axis 5-linkage
spiral bevel gear grinding machines and gear milling machines,
which can process high-reduction ratio hypoid gears and end-face
arc tooth couplings. 2. Gear grinding: After the initial cutting process, spiral bevel
gears often need to be ground. Grinding helps improve gear tooth
surface finish, accuracy, and tooth-to-tooth contact. Ensure
correct gear meshing to reduce noise and vibration during
operation. 3. Heat treatment: Heat treatment is an essential step in
processing spiral bevel gears. It involves heating the gear to a
specific temperature and then quenching it to achieve the required
hardness and strength. Heat treatment helps improve gear durability
and wear resistance. 4. Inspection and Quality Control: Due to the critical nature of
spiral bevel gears, strict inspection and quality control
procedures are adopted during their manufacturing process. In order
to ensure the dimensional accuracy and tooth profile consistency of
the gears, we use various measurement methods, such as
three-dimensional coordinate measuring machines (CMM), and we use
the high-precision gear measurement center to complete the gear
pitch accuracy detection, tooth profile error detection and reverse
correction of tooth profile errors.
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| Product Tags: Custom CNC Grinding Aerospace Gear Lightweight Bevel Gear Custom CNC Grinding Gear |
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