Pocket Spring Factory Provide Zone Pocket Spring Customization
Product Description | Product Name | Mattress Pocket Spring Coil Unit | | Material | High Carbon Steel Wire | | Wire Diameter | 1.0mm-2.3mm | | Head Diameter | 4-6.5cm | | Middle Diameter | 4.5-7.5cm | | Height | 6-25cm | | Turns | 4-7Turns | | Coils Counts | According to the demand of clients | | Zone | 1/3/5/7 (Customized) | | Woven Fabric | 65-100g/㎡Or Can Be Customized | | Size | Any Size Available | | Color | White, Blue Or Customized | | Packing | Compressed And Rolled | | Application | For Mattress Or Sofa Factory/Manufacturer |
Here’s a comprehensive guide to zone pocket spring customization from a professional pocket spring factory, including key specifications, customization options, and
sourcing strategies:
1. What is Zone Pocket Spring Customization?A manufacturing process where pocket springs are arranged in different support zones (e.g., head, lumbar, legs) with varying firmness levels for ergonomic mattress support. Key Benefits:✔ Targeted Spinal Support – Reduces back pain with firmer lumbar zones.
✔ Motion Isolation – Independent springs minimize partner disturbance.
✔ Custom Comfort – Adjustable firmness per body zone.
2. Customization Options from a Pocket Spring FactoryA. Zoning Configurations| Zone Type | Best For | Spring Firmness Adjustment |
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| 3-Zone | Basic support | Softer shoulders, firmer lumbar | | 5-Zone | Enhanced ergonomics | 5 adjustable tension areas | | 7-Zone | Luxury/precision | Ultra-fine-tuned support | | Dual-Firmness | Couples | Split zones (e.g., soft + firm) |
B. Spring Specifications
Spring Height: 40mm (low-profile) to 100mm (thick mattresses) Spring Count: 800–3000+ (higher = more support) Diameter: 50mm–80mm (smaller = better contouring)
C. Encasement MaterialsStandard: Non-woven fabric Premium: Breathable 3D mesh Eco-Friendly: Organic cotton or recycled PET
3. Technical Process for CustomizationDesign Consultation – Factory engineers map zoning layout. Tooling Setup – Adjust coil winding machines for zone-specific tension. Prototyping – Test samples for pressure distribution. Mass Production – Automated assembly with QC checks.
4. How to Source from a Reliable FactoryChecklist for Supplier Evaluation✅ Certifications: OEKO-TEX, CertiPUR, ISO 9001
✅ Minimum Order Quantity (MOQ): 500–1,000 units (negotiable)
✅ Sample Policy: Free/paid samples for testing
✅ Lead Time: 15–30 days for production
✅ QC Process: In-line inspections + pre-shipment reports
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