Video Technical Online Support For Customized Wood Drying And Carbonization Kiln
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Detailed Product Description
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Specification
Product Description Wood carbonization is the process of heating wood at temperatures
ranging from 160 to 230 ℃ (commonly 180 to 212 ℃) to improve its
quality, reduce its moisture absorption and water absorption,
enhance its dimensional stability, biological corrosion resistance,
and climate resistance, resulting in a high-performance,
aesthetically pleasing, and environmentally friendly wood product. Characteristic(1) Environmental protection and safety Wood carbonization heat treatment is a pure physical technology
without the addition of chemical agents, and carbonized wood is an
environmentally friendly material. In addition, carbonization
treatment can improve and enhance the quality of fast-growing
artificial forest wood, and can replace some natural forest wood.
Therefore, carbonized wood has the significance of natural forest
protection and environmental protection. (2) Enhanced moisture resistance After carbonization treatment of wood, the highly hygroscopic
hemicellulose degrades, resulting in a decrease in the moisture
absorption and water absorption of the wood. Under the same air
conditions, the moisture content of carbonized wood is much lower
than that of conventional wood: during the rainy season in the
south, the moisture content of carbonized wood used indoors is 7-8%
lower, and in the north, it is 3-5% lower. (3) Improved dimensional stability and less prone to deformation After carbonization, the moisture absorption and internal stress
of wood significantly decrease, greatly reducing the moisture
expansion, drying shrinkage, and warping deformation caused by
changes in moisture during use. (4) Significant improvement in corrosion and climate resistance During the carbonization process, the chemical composition of wood
changes, producing acetic acid, a substance disliked by decaying
fungi, while the preferred nutrients are greatly reduced, thus
inhibiting the growth of decaying fungi from the food chain and
improving their corrosion and weather resistance. (5) The color is beautiful, durable, consistent both inside and
outside, and can simulate the color of precious tree species. (6)
Extracts such as resin evaporate, which is beneficial for surface
coating and bonding. (7) The mechanical properties have changed: the compressive strength along the grain, flexural modulus of
elasticity, and hardness have slightly increased; The bending
strength, impact toughness, and shear strength have decreased. (8) Easy to store: Charcoal wood significantly reduces moisture absorption, so there
is no need to control temperature and humidity in the warehouse.
Wood carbonization equipment refers to equipment used for warm heat
treatment or thermal modification of wood, which has low energy
consumption, simple operation, easy installation, debugging, and
maintenance, and long service life. Wood carbonization equipment
can generally be divided into two categories: kiln carbonization
equipment and tank carbonization equipment. The carbonized wood
produced by wood carbonization equipment can be used for outdoor
decoration, horticultural wood products, outdoor furniture, outdoor
flooring, etc. The newly developed control system ensures reliable
control; Using a fan to ensure even heat treatment; The temperature
of the carbonization treatment equipment can be adjusted between
130 and 210 ℃..... Requirements for carbonization equipment:(1) The equipment should have strong thermal power: the temperature
of the thermal medium should be high - use thermal oil; The flow
rate of heat transfer oil should be large - the pipeline should be
thick; The heat dissipation area of the radiator should be large -
multiple sets of finned radiators; Electricity can also be used to
achieve a fully automatic control system. (2) The airflow velocity
passing through the material pile should be high, which is
beneficial for heat transfer and uniform carbonization. (3) The
shell and equipment should be insulated, airtight, and
corrosion-resistant - the shell should be sealed and have good
insulation properties Shandong Junxu Heavy Industry (Group)
Technology Co., Ltd. fully utilizes its technological advantages to
develop new wood drying kilns, wood carbonization equipment and
other products, and puts them on the market; Simultaneously
continuously developing drying technologies and equipment in other
fields. In order to meet the needs of different customers, in
addition to implementing standardized production, we can also
design and produce wood drying equipment of other specifications
according to customer requirements, and configure scientifically
reasonable drying equipment and methods according to the
characteristics of different wood. The entire system has undergone
strict material selection, careful production, and assembly, and is
characterized by high quality, long service life, and easy
operation. Introduction to Carbonization Equipment1. Kiln body The carbonization kiln adopts a broken bridge design,
which reduces heat loss; The interior of the kiln is made of
stainless steel, ensuring no rust and no pollution to the wood; The
door hinge adopts an adjustable design, with good sealing
performance. 2. Control system Using imported PLC as the controller, advanced
signal amplification processor makes data more accurate and error
free. The operating interface is a touch screen, with high
automation, clear and beautiful images, easy adjustment, and strong
adaptability to the environment. Customers can freely modify
programs or input programs that have been programmed for other
purposes, achieving the feature of one machine for multiple
purposes. 3. The performance of deep carbonization anti-corrosion (referred
to as carbonized wood) makes it widely used in various fields, such
as flooring and composite floor panels, saunas and bathrooms,
decorative wall panels, swimming pool floors, horticultural
ornaments, courtyards, furniture, etc. 4. The color of carbonized wood has changed, and the weight of the
color can be determined by the customer. Products after carbonization of wood:1. The color of carbonized wood is consistent both inside and
outside, ensuring even color distribution throughout the entire
board surface. The color of carbonized wood is physically colored,
and it does not change over time. The decorative effect of
carbonized wood remains consistent. According to different tree
species and processes. The color of carbonized wood is yellow to
dark brown. For light colored fast-growing wood such as pine, fir,
and poplar, carbonization can make these inexpensive woods have a
color similar to precious tropical wood and superior stability. 2. Carbonized lignin is also known as heat-treated wood, also known
as physical "anti-corrosion wood". It refers to wood that is
subjected to long-term pyrolysis treatment using a special process
at temperatures ranging from 180 ℃ to 230 ℃. After high-temperature
treatment, carbonized wood has prominent grain patterns, luxurious
colors, and a woody aroma, making it a noble decorative material. 3. The performance of deep carbonized anti-corrosion wood (referred
to as carbonized wood) makes it widely used in various fields, such
as flooring and composite floor panels, saunas and bathrooms,
decorative wall panels, swimming pool floors, horticultural
ornaments, courtyards, furniture, etc. Recommend Products Company Profile Certifications Exhibition Packing & Delivery FAQ Q: How could I get a sample? A: Before we received the first order, please afford the sample
cost and express fee. We will return the sample cost back to you
within your first order. Q: Whether you could make our brand on your products? A: Yes. We can print your Logo on both the products and the
packages if you can meet our MOQ. Q: Whether you could make your products by our color? A: Yes, The color of products can be customized if you can meet
our MOQ. Q: How to guarantee the quality of your products? A: 1) Strict detection during production. 2)Strict sampling
inspection on products before shipment and intact product packaging
ensured. |
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