PE Insulation Outer Protective Jacket Pipe Machine Solid And Durable

110-550mm PE Insulation Pipe Extrusion Line,Automatic tube cutting

gas/oil /water pipeline Puf Pre-Insulated Pipe PE shell casing plastic Machinery

Technical Prameters:

1. Basic performance indicators: pipe diameter range 960-1880mm, pipe wall thickness 14-17mm, production speed 0.1-0.45m/min, total installed capacity of 550kw.

2. The application of solid-liquid phase separation screw technology, the service life and output of the ordinary screw is 3 times, can achieve high-speed and efficient extrusion melting, and can ensure the quality of plasticization.

3. The spiral shunt head of the gas water supply pipeline is successfully applied to the production of large thin-wall pipes. The production pipe has high internal pressure strength, no trace of confluence, the pipe is stable and reliable, and it is not easy to break, and the scaffold shunt head is eliminated.

4. The cooling sizing adopts the closed vacuum cooling method, and the external manipulator adjusts the support bracket of the empty box, which does not require manual drilling into the empty box to adjust the size of the specification, reduces waste, and is safe, the pipe is cooled evenly, the surface is smooth, and high-quality pipes can be produced.

Composition of Equipments:

1. Hopper Dryer
2. Single Screw Extruder
3. Extrusion Mould Die
4. Head Bracket
5. Vacuum Calibration Device
6. Water Cooling Tank
7. Haul-off Unit
8. Planetary Cutting Machine
9. Pipe Bracket
10. Loader
11. PLC (Programmable Logic Controller)

gas/oil /water pipeline Puf Pre-Insulated Pipe PE shell casing plastic Machinery Advantages:The inclusion of PUF (Polyurethane Foam) 

1. Reduced Heat Losses:
   • By effectively insulating the pipeline, PUF insulation minimizes heat losses to as low as 8%, significantly outperforming traditional insulation methods that often suffer from heat losses of 30-40%. This enhanced thermal efficiency leads to lower energy consumption and reduced operating costs.
2. Capital Cost Savings:
   • The cost-effectiveness of PUF insulation is further evident in the reduction of capital costs by 15-20%. This is primarily due to the elimination of the need for concrete channels and chambers for valves, which are often required in traditional pipeline systems.
3. Reduced Operating Costs:
   • The improved thermal efficiency and reduced heat losses lead to a significant reduction in operating costs. Specifically, the use of PUF insulation can result in operating cost savings of up to 9 times compared to traditional systems.
4. Lower Repair Costs:
   • The durability and resilience of PUF insulation reduce the frequency and severity of repairs, leading to a 3-fold decrease in repair costs. This not only saves money but also minimizes the inconvenience and downtime associated with repairs.