Automatic Servo Motor Piston Paste Chutney Thick Paste Filling Packing Machine

Automatic Chutney Filling Machine

This automatic chutney filling machine is versatile and ideal for filling various semi-fluid materials, including products with small particles. It’s perfect for filling a wide range of products, such as peanut butter, beef sauce, sesame sauce, black bean sauce, rose sauce, jam, honey, soy sauce, shrimp paste, and other viscous materials. Additionally, it can handle various liquids and thick products, making it suitable for diverse applications.

The machine uses a piston pump filling system driven by a servo motor for high precision and easy volume adjustment. It features a rotary valve for thick or viscous products and a non-rotary valve for liquid products. With multiple filling volumes to choose from, the filling volume and speed are easily adjustable to meet different production needs. Changing bottle sizes and shapes is straightforward, requiring no additional parts or complex adjustments.

All materials in contact with the product are made from 304 stainless steel, ensuring full compliance with GMP standards. This filling machine can also be integrated with other automatic machinery to create a complete automatic filling and packaging line.

Key Features 

1.Modern Design and Customizable Capacity:
This Chutney filling machine features a sleek appearance and a well-structured design, making it one of the most advanced options available. The machine can be customized with 4, 6, 8, 12, 14, or more filling heads to meet your specific production needs.

2.High-Precision Plunger Pump Filling System:
The machine uses a positive displacement plunger pump for accurate and efficient filling. It offers a wide range of dosage adjustments, allowing you to regulate the entire pump body or make slight adjustments to individual pumps for quick and convenient operation.

3.Durable and Corrosion-Resistant:
The plunger pump filling system boasts excellent chemical stability, high temperature resistance, and corrosion resistance, ensuring long service life. It is especially suited for filling corrosive liquids, providing a distinct advantage in such applications.

4.Versatile for Various Viscosity Liquids:
This machine is designed for filling liquids of varying viscosities, with frequency control and automatic counting for greater efficiency.

5.Premium Electrical Components:
The main electrical elements are sourced from renowned international brands, ensuring reliability and high performance.

6.Stainless Steel Construction:
The machine body is made of durable 304 stainless steel, fully compliant with GMP standards, making it safe and easy to clean for consistent operation.

Main Parameter

5 Main Components of a Piston Filler

1. The Hopper:
   Stores bulk quantities of the product, ready to be filled into containers.

2. The Piston:
   Draws product from the hopper into the piston cylinder, ensuring smooth material transfer.

3. The Piston Cylinder:
   Maintains a constant interior volume, ensuring accurate and consistent fill levels for every cycle.

4. The Valve:
   Controls the flow of the product, opening to allow filling and closing to prevent overflow.

5. The Nozzles:
   Dispenses the product from the piston cylinder into waiting containers with precision.

Product Details

Principle of Piston Filler Machine

The piston filling process is straightforward yet highly efficient. Initially, the valve connects the hopper and the piston cylinder. The piston then pulls the material from the hopper into the piston cylinder. Next, the valve switches to the filling nozzle, linking the piston cylinder to the nozzle. Finally, the piston pushes the material from the cylinder into the packaging container. This method ensures precise volumetric filling, as the internal volume of the cylinder remains constant, ensuring consistent product volume in each fill.

Versatility of Piston Filling Systems

Piston filling systems are ideal for liquids with a wide range of viscosities, from thin to thick, and can also handle semi-solids and liquids containing particulates. These systems pump the product into containers with high accuracy, delivered from a bulk tank that can be configured with buffer tanks, level-sensing floats, direct draw manifolds, or recirculation methods for efficient processing.

After-sale Service

1. Installation:

Our team of skilled technicians is ready to travel and install the piston filler machine. The service fee covers installation, travel, meal expenses, and other related costs.

2. Training:

To ensure optimal performance of the bottle filling machine, we offer on-site or factory training for dealers, machine operators, engineers, and technicians.

3. Guarantee:

When repairing the bottle washing machine, we provide efficient service, a one-year quality assurance period, parts supply, and swift feedback for troubleshooting.

4. Consulting Service:

Take advantage of our complimentary consultation service. Our professional sales team will guide you to the most suitable solution, complete with CAD drawing designs for the filling machine liquid.

5. Technical Support:

Benefit from our all-weather, long-term technical support. Simply drop us an email or give us a call, and we'll provide quick feedback, ensuring you can be carefree.

6. Spare Parts:

During transportation, we include a set of vulnerable spare parts for the filling machine at no additional cost. You can also order a comprehensive range of high-quality parts at any time.