Automatic Piston Filling Machine with Multy Heads Servo Driven
Inline System
Automatic Volumetric Piston Filling Machine
NP-VF Automatic Volumetric Piston Filler by Shanghai NPack – a
state-of-the-art solution for automatic, multi-head liquid filling.
Driven by a main servo motor, this piston filler is designed for
precision in handling high-viscosity and foamy substances.
Shanghai NPack, with a decade of expertise, presents the NP-VF,
equipped with individual servo motors for each piston, ensuring
accurate volumetric measurements. This technology is particularly
well-suited for the food, chemical, and cosmetics industry.
The NP-VF stands out with its stable working technology, providing
consistent performance. This automatic volumetric dosing system,
coupled with multi-head efficiency, makes it the preferred choice
for businesses seeking streamlined liquid filling processes.
Experience the benefits of NP-VF's advanced piston filler
technology, adept at handling liquids with high viscosity and foam.
Shanghai NPack offers a cost-effective investment for those
prioritizing precision, efficiency, and innovation in liquid
filling solutions. Choose NP-VF for automatic, volumetric,
multi-head excellence.
Catalogue DownLoad NP-VF piston filling machine.pdf
How the automatic piston filling machine working?
The operation of an automatic piston filling machine, such as the
ones provided by Shanghai Npack, is both intuitive and efficient.
This type of filling machine shares common features with others,
incorporating essential components like pistons and advanced
control systems including PLC (Programmable Logic Controller),
frequency converters, and motors.
At the core of the piston filling machine is the volumetric filling
mechanism, where precision is key. The pivotal components in this
process are the piston and cylinder. The system operates on a
straightforward stroke movement principle, facilitating the
accurate measurement and dispensing of liquids into containers.
The operation begins with the pulling of the piston, allowing the
liquid to enter the cylinder. Subsequently, the piston is pushed,
transferring the precisely measured liquid into bottles. This
systematic pull-and-push movement is reminiscent of a syringe,
ensuring a reliable and efficient liquid filling process.
Applications
The NP-VF, crafted by Shanghai NPack, stands as a premier dosing
solution for viscous liquids in diverse industries. This equipment
proves exceptionally effective in daily chemicals and cosmetics,
enabling precise dosing of products such as body lotion, cosmetic
creams, emulsions, gels, hand soap, serums, shampoo, and
detergents. Its versatility extends to the food sector, where it
has gained popularity for filling liquids and sauces like tomato
sauce, ketchup, honey, soy sauce, and edible oils. The NP-VF
emerges as a valuable asset, offering efficient and accurate dosing
capabilities across a broad spectrum of applications.
Main Paramters
| Filling Nozzles | 2 to 20Nozzles |
| Production Capacity | 10 to 120BPM |
| Filling Volume | 10ml to 5000ml |
| Power | 3KW, 220VAC |
| Driven | Inovance Servo Motor |
| Inerface | Inovance Touch Screen |
Features
- The construction structure material of the machine is 304 stainless
steel, accompanied by a material quality certificate. Pistons and
dosing heads are meticulously crafted from 316L stainless steel,
with corresponding material certificates. The piston gaskets are
composed of non-corrosive material, carefully selected based on the
nature of the liquid products.
- In terms of robustness, the electrical installation and CPU are
designed to be waterproof, ensuring durability and reliability. The
pneumatic system is equipped with SMC or Festo as the main parts,
renowned for their quality and performance.
- The Human Machine Interface (HMI) is strategically positioned on
the dosed product release side for user convenience. The machine is
equipped with a minimum of three emergency stop buttons – one near
the touch screen, another near the empty product insertion side,
and one located at the back of the machine.
- When it comes to components, the CPU and HMI boast brands from
Europe, Japan, and China, ensuring a combination of advanced
technology and reliability. Electrical components are sourced from
Schneider, a trusted name in the industry.
- The electric installation is meticulously organized, with each
cable identified and documented through a single-line electrical
diagram covering the entire system. Ball bearings and seals are
sourced from SKF and other top-level Chinese brands, ensuring
optimal performance.
- The machine features servo-driven diving filling heads for precise
dosing of liquids. Pneumatic shut-off and anti-drip filling nozzles
enhance the accuracy of the dosing process. As a standard feature,
a drip tray is incorporated, further ensuring a clean and efficient
operation.
Component List
| No. | Descriptions | BRAND | ITEM | Remark |
| 1 | Servo Motor | Inovance | 1.5KW | CHINA |
| 2 | Reducer | Fenghua | ATF1205-15 | Taiwan |
| 3 | Conveyor Motor | ZhenYu | YZ2-8024 | China |
| 4 | servo drivers | Inovance | LXM 23DU15M3X | CHINA |
| 5 | PLC | Inovance | TM218LDALCODR4PHN | CHINA |
| 6 | Touch Screen | Inovance | HMZGXU3500 | CHINA |
| 7 | Frequency Converter | Schneider | ATV12H075M2 | France |
| 8 | Photo electricity of Inspect bottle | OPTEX | BRF-N | Japan |
| 9 | Pneumatic Element | Airtac |
| Taiwan |
| 10 | Rotary Valve |
| F07/F05 | No Need for Oil |
| 11 | Pneumatic actuator |
| F07/F05 | No Need for Oil |
| 12 | Low-Voltage Apparatus | Schneider |
| FRANCE |
| 13 | proximity switch | ROKO | SC1204-N | Taiwan |
| 14 | Bearing | NSK |
| JAPAN |
| 15 | Lead Screw | TBI |
| Taiwan |
| 16 | butterfly valve | CHZNA |
| china |
| 17 | Screw Lead Bearing | NSK |
| Japan |
| 18 | Straight Bearing | NSK |
| JAPAN |
| 19 | Sliding Bear | IGUS |
| Germany |
Details photos