Low Smoke Zero Halogen 80 Cable Extrusion Machine Production Line

Low Smoke Zero Halogen 80 Cable Extrusion Machine Production Line

Specification:

Description1:

The machine is used for insulating or sheathing for LSZH cable. Featuring a specializes screw for LSZH material. Compression ratio is strictly controlled to deliver the smoothest extruding process. Tailored heating and cooling system to ensure the optimal operating temperature of the machine and user-friendly PLC control panel is in place for quick adjustment to production configuration and settings.

Feature:

l According to the special characteristics of LSZH material, adopt the specialized screw and the compression ratio is controlled strictly.

l Ensure the tensile strength, elongation and surface finish of LSZH material, the squeezing mould is chosen during insulating and the semi-squeezing mould is chosen during sheathing.

l The whole line is controlled by PLC with human-machine interaction interface. Digital control technique and PLC program make entire control system dependable and flexible.

The cooling system of the whole line is very important to extrude LSZH material. So the whole line adopt special heating and cooling temperature control system.

Description2:

1. Extrusion Machine:

   • The production line includes an extrusion machine specifically designed for manufacturing LSZH 80 cables. LSZH cables are known for their low smoke emission and absence of halogen compounds, making them suitable for applications where fire safety is a concern.
   • The extrusion machine is optimized for processing LSZH materials, ensuring efficient and precise extrusion.
   • It features a heated barrel with a rotating screw that conveys and melts the LSZH material. The screw design and configuration are tailored for processing LSZH compounds used in cable production.
   • Temperature control zones along the barrel allow for precise temperature regulation to achieve optimal melting and extrusion of the LSZH material.
   • The extruder machine may include a control system for temperature, screw speed, and pressure, providing accurate control and adjustment of process parameters.

2. Production Line Capacity:

   • The production line is designed to handle a specific capacity, which determines the maximum amount of LSZH 80 cable that can be produced within a given time frame.
   • The capacity of the production line depends on factors such as the extruder machine's output, line speed, and the specific requirements of the LSZH 80 cable being manufactured.

3. LSZH 80 Cable Specifications:

   • The production line is dedicated to manufacturing LSZH 80 cables, which refers to a specific type of LSZH cable with a particular construction and performance characteristics.
   • LSZH 80 cables typically have a certain conductor size, insulation thickness, and overall dimensions that meet industry standards and customer requirements.
   • These cables are designed to provide low smoke emission and zero halogen content during combustion, making them suitable for applications where fire safety is critical, such as in public buildings, transportation, and data centers.

4. Cable Extrusion:

   • The extrusion machine applies the molten LSZH 80 material to form the insulation and/or jacketing layers of the cable.
   • The extrusion process ensures precise control of the thickness and quality of the LSZH layers, meeting the desired specifications and standards for LSZH 80 cables.

5. Cooling and Sizing:

   • After extrusion, the cables pass through a cooling and sizing process to solidify and stabilize the extruded LSZH material.
   • Cooling is typically achieved using water baths or air cooling units, while sizing tools control the cable's diameter and shape, ensuring compliance with the desired specifications.

6. Haul-off Unit and Cutting System:

   • The production line incorporates a haul-off unit that pulls the extruded cables at a controlled speed, maintaining tension and dimensional consistency.
   • A cutting system accurately cuts the cables into desired lengths, typically measured in meters or feet, to meet customer requirements.

7. Control System and Automation:

   • The production line is equipped with a control system, which may include a programmable logic controller (PLC) and human-machine interface (HMI), allowing for precise control and monitoring of process parameters such as temperature, speed, and pressure.
   • Automation features enhance productivity and quality control by automating certain tasks and providing real-time monitoring and data logging capabilities.

8. Safety Features:

   • The production line incorporates safety features to ensure a safe working environment. These may include emergency stop buttons, safety interlocks, and guarding mechanisms.

9. Maintenance and Serviceability:

   • The production line is designed for ease of maintenance and serviceability. It may include features such as quick-change components, easy access for cleaning and maintenance tasks, and diagnostic systems for identifying and troubleshooting issues.

support and services:

Quality Assurance:Quality assurance for all products

Price Advantage: Competitive price advantage

Support formulation: can be customized according to customer requirements

After-sales guarantee: 24-hour after-sales service nationwide

packing and shipping:

All packaging will be designed to ensure the safety of the products during transportation.

All shipments are accompanied by a packing list.