60HS194 Series 2 Phase Hybrid Stepper Motors

1. Product Overview

Step motor is a motor that converts the electrical pulse signal into the corresponding angle displacement or the line displacement. It can use the quantity and frequency of the pulse to control the rotation (rotation angle, rotation speed) in automation applications. For each of the pulse, the motor rotor rotates a angle or forward, and its output angle shift or line displacement is proportional to the input pulse, and the speed is proportional to the pulse frequency. Therefore, step motor is also called pulse motor.

In the case of non-overload, the speed of the motor and the stop position depends only on the frequency and number of the pulsed input, without being affected by the load change. That is to say, add a pulse signal to the motor, and the motor turns a step distance. The advantage of this linear relationship between pulse and angle rotation, plus that a step motor only has periodic errors without cumulative errors, make step motor widely used in automation speed, position and other control fields easily.

With the development of product research and development of technology, the performance of the step system has been even more improved. If the stepper system is not overloaded, there will be no step loss mostly nowadays, and life time very long, almost no need maintenance, which makes steppers popular and widely used in many kinds of industrial automation motion control applications.

Kaifull two-phase, three-phase, and five-phase hybrid step motors are made of high-temperature permanent magnet and high-quality cold-rolled steel sheets. Our stepper motors range is very rich, covering 20mm to 150mm in frame size. At the same time, there are all-in-one step motors that integrated with drivers, closed-loop stepper motor, and with brake stepper motor etc..

Generally speaking, the characteristics of step motor are:

Easy drive.

No matter how the input current changes, as long as the load can be driven, the step motor moves according to the minimum angle.

No feedback signal is required. The step motor moves according to the pulse frequency and quantity given by the drive, and does not need to rely on the motor actual status feedback.

The positioning error does not accumulate. The reason why the stepping motor does not accumulates is because it does not need to know the actual location, but only needs to know the number of rotating steps. Therefore, the step motor only needs to receive the signal of each step, and then move according to the step angle. It is not necessary to know the starting location or target location. This can avoid the problem of accumulating errors. In addition, the working principle of the stepper motor makes the movement discrete and performed from a specific angle without a continuous accumulation error.

Stepper motor driver principle is simple and easy to develop control system.

Step motor has the characteristics of high power density, high output torque, low noise, low vibration and smooth rotation, high energy conversion efficiency, stable and reliable, long life etc. At the same time, our company supports the flexible customization, too.

The Applications of Kaifull PRMCAS Hybrid Stepper Motors

Mainly used in industries, aerospace, robotics, precision measurement and other fields, such as optoelectronic theodolites for tracking satellites, military instruments, communication and radar equipment, the widespread application of subdivision drive technology makes the phase number of motors not limited by step angle, bringing convenience to product design. At present, in the subdivision drive technology of stepper motors, chopping constant current drive, instrument pulse width modulation drive, and current vector constant amplitude uniform rotation drive control are adopted, greatly improving the operating accuracy of stepper motors and promoting the development of stepper motors in the direction of high-speed and precision in medium and low-power applications.

Kaifull hybrid stepper motors are currently widely used in various automation equipment and instruments such as engraving machines, laser machines, CNC machine tools, textile and clothing machinery, medical equipment, measuring equipment, electronic processing equipment, packaging machinery equipment, etc.

In the field of robotics

In the field of robotics, stepper motors are widely used to control the motion and direction of robot arms. By sending pulse signals on the motor, the robot can easily and accurately pick up or place items.

Printing assembly

In the printing and assembly industry, stepper motors achieve high-quality printing and assembly by controlling the movement of rollers, discs, and other moving parts on the printing machine.

Medical devices

In the field of medical devices, stepper motors are used to control the automated positioning and movement of surgical robots and medical equipment.

3D printing

In 3D printing technology, stepper motors can achieve complex 3D structures and shapes by controlling the movement of the print head.

Industrial automation

In the field of industrial automation, stepper motors are widely used in the control of various equipment, such as engraving machines, laser machines, CNC machine tools, textile and clothing machinery, medical equipment, measuring equipment, electronic processing equipment, packaging machinery and other automation equipment and instruments.

In summary, stepper motors have become an indispensable component in various application fields, helping various devices and machines complete complex actions through their stable motion and precise control.

2. Hybrid Stepper Motor General Technical Specifications

3. Hybrid Stepper motor Performance Datasheet

4. Mechanical Dimensions (in mm)

5. Wiring Diagram

6. Torque Speed Curves