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Shenzhen Zion Kaifull Automation Technology Co., Ltd.
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AL120 Series Helical Planetary Gearbox 3000rpm 6000rmp High Torque Planetary Gearbox

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Shenzhen Zion Kaifull Automation Technology Co., Ltd.

Province/State:guangdong

Country/Region:china

Tel:86--18682160096

Contact Person:
Mr.Bruce Niu
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AL120 Series Helical Planetary Gearbox 3000rpm 6000rmp High Torque Planetary Gearbox

Brand Name PRMCAS
Model Number AL120 Series
Certification CE, ROHS, CCC
Place of Origin CHINA
Minimum Order Quantity ≥10pcs
Payment Terms Company account based T/T
Supply Ability 10000pcs per Month
Delivery Time 7-14days for standad version customization 3-4weeks
Packaging Details 10pcs for each carton
Reduction Ratios from 3 to 100
Input Speed Rated 3000rpm, Max. 6000rmp
Backlash from <3 to <7 arcmin
Output Torque Rated 120-255N.m, Max. 3 times of the rated
Average Lifetime 20000hours
Flange Size 90/130/180mm or other customized
Installation PCD Customizable
Matching Motors Servo >1kW and stepper Nema 34 above
Weight from 7.8 to 8.7kg
Highlights Extra high precision, low noise, high toque and reliability, long lifetime with reasonable prices
Target Applications All CNC machines and industrial automations
Customization Available
Detailed Product Description

PRMCAS                                                      -Automate in A Better Way-

Precise and Reliable Motion Control Automation Solutions

More than 15-years industrial Motion Control Experiences
AL120 Series RATIO 3 to 100 Extra High Precision Helical Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications
 

1. Products Overview

 

AF Series and AL Series helical gear planetary gearboxes performance are the same, and the main differences are the output installation flange types different, which meet the requirements of various applications.

 

Kaifull PRMCAS extra high precision AL120 SERIES helical gear planetary gearbox are widely used in high-end industrial automation fields and greatly appreciated by our customers worldwide.

 

Kaifull PRMCAS Helical Gear Planetary Gearbox Industrial Automation Applications

Helical gear planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.

The following are several common applications of oblique or helical gear planetary reducer in the industrial field:

Machine tool manufacturing

The oblique gear planetary reducer can be used for the main shaft of the machine tool, inlet transmission and other parts to improve the movement accuracy and stability of the machine tool.

Automated production line

The oblique gear planetary reducer can be used to automate the transportation belt, handling machinery, robot and other equipment on the automation production line to achieve accurate location control and efficient transmission.

Packaging machinery

The oblique gear planetary reducer can be used for the transportation, assembly and closed links of packaging machinery to improve the accuracy and efficiency of the packaging.

Textile Machinery

Helical gear planetary reducer can be used for fine yarn machines, integrated machines and finishing machines in textile machinery to achieve relatively stable and accurate transmission effects.

The automotive industry

The oblique gear planetary reducer is an important transmission device in the car transmission. It is widely used in the automotive industry.

Metallurgical industry

In the metallurgical industry, helical gear planetary reducer is usually used in transmission mechanisms such as rolling machines and roll machines.

Shipping industry

The advantages of oblique teeth planetary reducer have been widely used in the ship industry. For example, in the host, auxiliary machine and pump device of large ships, oblique teeth planetary reducer can provide stable output torque and smooth transmission effect.

 

Kaifull PRMCAS Helical Gear Planetary Gearbox/Reducer FEATURES are mainly as bellow,

Helical gear design: The gear surface of the planetary gear and solar gears of the planetary reducer is oblique angle, not a straight gear design. This oblique teeth design makes the mesh of gears smoother, reduces the noise and vibration of the gear, and improves the stability and accuracy of the transmission.

High drive efficiency: Due to the use of oblique teeth design, the oblique teeth reducer reduce the area of the gear surface contact area and reduce the loss of friction. Therefore, the oblique planet reducer has high transmission efficiency and can more effectively pass the input torque to the output end.

High -torque density: Planet reducer transmission through multi -stage planet wheels, so that the input torque can be scattered to multiple planet wheels. This design improves the torque density of the reducer and enables it to provide large output torque at a smaller volume and size.

The compact structure: The oblique teeth design of the planetary gear and solar gear of the planetary reducer makes the overall structure of the reducer more compact. Compared with other types of reducers, diagonal gear planet reducer can provide higher output torque and transmission ratios in the same size.

High rigidity and stability: The planetary gears and solar gears of the planet reducer are rigid structures, which can provide high rigidity and stability. This makes the reducer show better performance under high load and high -speed exercise, and can maintain accurate transmission ratio and stability of movement.

Reliability and durability: The oblique planet reducer uses high -intensity materials and precision manufacturing processes, which has high reliability and durability. It can maintain stable performance in long -term operation and have a long life.

In summary, the slashing gear planet deceleration machine has the characteristics of oblique teeth design, high transmission efficiency, high torque density, compact structure, high rigidity and stability. These characteristics have widely used the oblique planet reducer to be widely used in the precision industry, which improves equipment accuracy and workpiece quality.

 

2. Technical Specifications

 

If you need other performance specifications, kindly contact us any time by sales@zionkaifull.com, or or whatsapp +8618682160096.

 

AL120 Series Helical Gear Planetary Gearbox General Technical Specifications

Rated Input Speeds(RPM)3000
Max. Input Speed (RPM)6000
Max. Radical Force (N)2400
Max. Axial Force (N)2200
Efficiency 97% for 1-stage or 95% for 2-stage
Noise (dB)62
Average Lifetime (hour)20000

 

AL120 Series 1-stage models main technical data

Structure1-stage
Reduction Ratios3:14:15:17:110:1
Rated Output Torque (N) 120180180180120
Emergency Stop Torque (N) 360540540540360
Rotor Inertia (Kgcm2)3.252.7402.712.622.57
Blacklash (arcmin)

2 types: <3arcmin for P0 precision
and <5arcmin for P1precision

 

AL120 Series 2-stage models main technical data

Structure2-stage
Reduction Ratios15162025283035405070100
Rated Output Torque (N)180230230255230180255230255180120
Emergency Stop Torque (N)540690690765690540765690765540360
Rotor Inertial (kg.cm2)2.561.7501.51.491.31.31.31.31.51.51.5
Blacklash (arcmin)

2 types: <5arcmin for P0 precision
and <7arcmin for P1 precision

 

3. Mechnical Drawings (In mm)

 

If you need need the mechanical drawings of a specific gearbox or need any customization of mechanical drawings, kindly contact us anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.

 

Note: If you find difficulty in model selection,  just kindly contact us and the most proper reducer will be recommended or customized.

 

More Types of HELICAL Gear Planetary Gearboxes Available

 

4. High Standard Quality Management System

5. Warrenty and Services
  • Warranty period is from 18months to 2 years depending on products.
  • 24*7 customer technical support by email, WhatsApp, TeamViewer, voice or video call etc.
  • Remote or onsite technical training services etc.
  • More services as per customer need.
Product Tags: Helical Planetary Gearbox 3000rpm   Helical Planetary Gearbox 6000rmp   Helical High Torque Planetary Gearbox  
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