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High-Speed Automatic "Chain-on-Edge" Spindle Conveyor System for Small Parts Painting and Rotational Coating

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CoatTech Intelligent Equipment(Guangzhou) CO.,LTD

City: foshan

Country/Region:china

Tel:86--18981189424

Contact Person:
Mr.Tim
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High-Speed Automatic "Chain-on-Edge" Spindle Conveyor System for Small Parts Painting and Rotational Coating

Brand Name Coarrech
Model Number CT-ZT-7
Certification ISO9001、CE
Place of Origin CHINA
Minimum Order Quantity 1pc
Price 1000-100000 USD
Payment Terms T/T
Supply Ability 20SET/MONTH
Delivery Time 20 DAYS After Deposit
Packaging Details With regular Film and Carton
Application Metallic Products
Control Method LC + Touch Screen
Machine Type Spray Booth, Conveyor System, Curing Oven
After-Sales Service Online support/ Field installation, commissioning and training
Type Automatic Spray Painting Coating Line
Spray Painting Process Automated Spray Painting
Suitable for Automotive, Product Components, Helmets and Similar Items
Detailed Product Description

High-Speed Automatic "Chain-on-Edge" Spindle Conveyor System for Small Parts Painting and Rotational Coating​

 

Overview:

Designed for mass production of small, symmetrical items like bottle caps, cosmetic containers, or automotive knobs. The CT-SpindleMaster moves parts on individual spindles mounted on a floor-level chain. The spindles rotate rapidly in front of automatic spray guns, ensuring perfectly even coverage on cylindrical items.

 

Technical Specifications:

 

FeatureSpecification
Conveyor StyleFloor-mounted Chain-on-Edge (Spindle)
Part RotationVariable speed rotation in spray zone
Spindle SpacingCustomizable (e.g., 50mm to 300mm pitch)
Line SpeedHigh speed (up to 10 m/min)
ApplicationAutomatic electrostatic guns (fixed or reciprocating)
Ideal PartsParts under 20cm diameter requiring 360° coating
StageFunctionKey Technologies
1. Loading & Pre-treatmentAutomated part identification, dust/static removalRFID tracking · Ionized air cleaning
2. Pre-treatmentDegreasing/Phosphating/Rinsing/Drying (enhance adhesion)Closed-loop chemical control · Tunnel spray/immersion
3. Automated SprayingRobotic precision coating (primer/color/clear)6-axis robots · Electrostatic rotary bell (30%+ paint savings) · Smart color change (≤10 sec)
4. Flash-offSolvent evaporation (prevent blistering)±1°C temp/humidity control
5. CuringHigh-temperature film curing (80-180°C)Multi-zone IR/convection ovens · Waste heat recovery (20%+ energy saving)
6. Cooling & QCForced cooling · AI defect inspectionMachine vision (runs/sags/color deviation) · Laser thickness gauge

III. Smart Core Technology

  • Dynamic parameter optimization: Real-time adjustment of spray pressure/flow (responsive to ambient temp/humidity)

IV. Key Performance Advantages

IndicatorTraditional LineAutomated Line
Coating Uniformity>15% human error<3% robotic accuracy
VOC EmissionsNon-compliant99% RTO purification
Total Cost40%+ labor cost3-year ROI (paint/labor savings)
Daily OutputLimited by shifts24/7 continuous production

V. Industry Applications

  • Heavy Machinery: Anti-corrosion coating for excavators/cranes (1000h+ salt spray test)

  • Consumer Electronics: UV coating for smartphone casings (cleanroom-grade)

  • Furniture: Distressed wood effects (multi-texture program library)

VI. Implementation Requirements

  • Space: Linear layout ≥80m (or U-shaped compact design)

  • Energy: ≥500kW power + natural gas supply (curing ovens)

  • Maintenance: IoT remote diagnostics + robotic arm calibration

VII. Industry Trends

  • Greener Processes: Waterborne/powder coating retrofits

  • Modular Design: Scalable line segments for capacity needs


Key Translation Notes:

  1. Terminology Alignment

    • Flash-off (SAE J1545 standard)

    • Phosphating (ASTM B201 process)

    • Electrostatic Rotary Bell (Gema equipment terminology)

  2. Technical Conventions

    • Temperature ranges use 80-180°C (not "℃")

    • Measurements: ±1°C (not "±1℃")

  3. Regulatory Compliance

    • VOC treatment: RTO (Regenerative Thermal Oxidizer) - EPA Method 25A

    • Salt spray test: 1000h+ per ASTM B117

  4. Industry-Specific Phrasing

    • Distressed Effects (furniture industry term)

    • Cleanroom-grade (SEMI F1 standard)

Product Tags: automatic chain-on-edge spindle conveyor   high-speed small parts painting system   rotational coating conveyor with warranty  
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