Epoxy And Hardener For Potting Epoxy For Electronics

Resin Dispenser AB Component Liquid Dispensing Equipment

Automatic glue filling machines are essential tools for the automatic proportioning and real-time filling of two-component AB glue, with ratios ranging from 1:1 to 10:1. These machines, such as the Liquid Dispenser Machine for AB Potting Compound, are commonly used in industries like LED lamp manufacturing, power modules, sensors, and transformers, where precision and efficiency are crucial.

Our Resin Dispenser AB Component Liquid Dispensing Equipment is designed for precision and efficiency in various industries, including electronics, automotive, and solar manufacturing. This cutting-edge technology is ideal for potting materials for electronics, ensuring flawless application of high-performance epoxy resin hardeners and PU potting compounds. With Sulzer static mixers and in-line static metering mixer systems, it guarantees the accurate mixing and dispensing of adhesives, sealants, and high-temperature potting compounds.

The automatic glue dispensing machine allows for easy integration in production lines, providing consistent results with minimal waste. Whether you're using an epoxy mix machine, adhesive dispensing robot, or automated adhesive dispensing system, our solutions are tailored to enhance productivity. The 200ml pumps dispensing system and epoxy accuracy pump dispenser ensure precision down to the milliliter.

We also offer the PUpotting smart doser and epoxy mixing machines, perfect for applications requiring the highest standards of mixing and dispensing. With disposable dynamic and static mixers, adhesive dispensing equipment, and metered liquid dispensers, you can ensure clean, efficient workflows in critical applications like solar and junction box manufacturing machines.

For those requiring complete automation, our automated glue dispenser and liquid dispensing equipment streamline processes, whether it’s for epoxy potting for electronics or electrical potting devices. Each system is designed to enhance operational accuracy and reduce manual error.

With our static mixing tips and dispensing valves, we offer a comprehensive solution to meet the diverse needs of the adhesive and resin dispensing industry.

Main Technologies

Overview of Glue Dispensing Machines

A glue dispensing machine, also known as an AB glue dispensing machine, automates the process of filling products with glue. These machines feature glue dispensing systems designed for automatic proportioning, quantitative filling, and circulation management, ensuring products achieve optimal sealing, fixing, and waterproofing. This automated operation resolves issues related to low efficiency and poor quality in traditional methods, significantly reducing labor costs and enhancing productivity and product quality.

Features of Glue Dispensing Machines

The glue dispensing epoxy resin dispensing machines offer high cost-effectiveness, with a single device capable of replacing 2 to 5 workers, enabling a return on investment within six months.

Industry Applications

Glue dispensing machines have a wide range of applications, including but not limited to:

LED Display Screens: Automated liquid dispensing systems ensure seamless assembly and durability.

LED Energy-Saving Lamps: Efficient adhesive dispensing systems for energy conservation.

LED Power Supplies: Precision dispensing for insulation and protection.

Computer Power Supplies: Safeguarding components against environmental factors.

Sensors and PCB Boards: Fluid dispensing systems for protecting delicate circuits.

Solar Panels and Coils: Ensuring structural integrity and environmental resistance.

Soft Light Strips and Point Light Sources: Optimizing performance with precise glue application.

Gluing and Potting of Electronic Components

Glue and potting play a crucial role in protecting electrical components and extending their service life. Potting, achieved using automated adhesive dispensing systems or semi-automatic glue potting machines, involves filling devices with polyurethane, silicone, or epoxy resin. Once cured, these materials become thermosetting polymers, providing bonding, sealing, and protective coatings.

The Role of Glue Potting in Electronics

Protecting Electrical Components: The primary function of electrical potting glue is protection. Potting dispensing machines apply glue to circuit boards, offering bonding and impact resistance, thus safeguarding components against vibrations and impacts.

Extending Service Life: Potting protects components from heat, moisture, temperature fluctuations, and UV exposure, thereby prolonging their service life.

Improving Practicality: Cured potting glue forms a moisture-proof and waterproof layer, enhancing the usability of electrical devices even in harsh outdoor environments.

Potting also helps prevent oxidation and corrosion by isolating components from moisture and oxygen, ensuring reliable performance.

IC Chip Semiconductor Glue Filling

Production Process: The production of chips involves complex steps like design, production, packaging, and testing. Chip potting glue facilitates easy disassembly, allowing for corrections without compromising functionality.

Temperature Resistance: Once cured, the glue withstands extreme temperatures, maintaining elasticity without cracking, crucial for outdoor applications.

Moisture Protection: Despite potential cracking from thermal expansion, the glue maintains its moisture-proof performance, ensuring chip integrity.

Main Application Industries

Automotive and Industrial Electronics

Electrical Industry

New Energy and Lighting

Aviation, Aerospace, and Navigation

Communications and Power Supply

Power Tools and Household Appliances

Main Product Applications

Sensors, Transformers, and Ignition Coils

Capacitors, Module Power Supplies, and Control Systems

Motors, Inverters, and Electronic Components

Applied Resins

The machines accommodate two-component resins like epoxy, polyurethane, and silicone, which are essential for effective potting and encapsulation.

Maintenance and Care of Glue Filling Machines

Proper maintenance is vital for the efficient operation and longevity of glue filling machines.

Here are key maintenance practices:

Regular Cleaning: Clean nozzles, pipes, and filters regularly to prevent clogging.

Lubrication Check: Ensure adequate lubricating oil levels, adding or replacing as necessary.

Electrical Inspection: Regularly check electrical components for faults, repairing or replacing as needed.

Avoid Overload: Prevent overloading to avoid equipment damage.

Pressure Checks: Monitor pressure settings and adjust as needed.

Glue Quality: Inspect glue quality, replacing any deteriorated or contaminated glue promptly.

Train Maintenance Personnel: Equip staff with the knowledge to operate and maintain the machines correctly.

Maintenance Records: Keep detailed records of maintenance activities for analysis and troubleshooting.

These practices ensure that glue filling machines continue to operate efficiently and effectively, meeting the demands of modern industrial applications.