Cummins engine, designed for performance, durability and fuel
economy, with G3 emission level. Widely environmental suitability:
temperature from -42 to 55°C, humidity less than 90%.
Field Pipeline Construction Welding Station with Movable Power Source and Tractor
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Detailed Product Description
WINCOO ENGINEERING CO.,LTDWincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the
most suitable solutions/equipment for client, fabricators, EPC/C
companies on pipe fabrication, tank construction, pipeline
construction, industrial production lines, clean energy project and
other industrial field. HG series welding tractor,also known as pay welder,is the perfect
choice for pipeline welding.The strong power,efficient transmission and robust undercarriage make it suitable for severe working condition. It is designed to be easily maintained at site: all its components such as engine, generator, crane, hydraulic pump and so on have selected from top suppliers with a global assistance network. What's more, to give maximum flexibility and value-for-money at site. HG series welding tractor can be customized as per your requirement. Products Description HG series welding workstation is a pipeline welding equipment
developed by our company according to the technical development
requirements of long-distance pipeline and the experience of
similar products at home and abroad.The use of full hydraulic drive
walking technology, the main components of the use of international
famous hydraulic components, improve the technical performance and
reliability of the vehicle, reach the level of similar products
abroad. Can carry electric welding machine, air compressor and
other equipment. HG series welding workstation adopts internationally renowned brand
diesel engine as power source, and the vehicle-mounted power
generation system has external power supply capacity of 160kva.The
power generation system adopts the form of direct transmission,
which has the advantages of simple structure, less fault points,
small volume, high efficiency, stable transmission, low noise and
low energy consumption. This machine USES the full rigid chassis,
according to the welding work station operation characteristic
specially design the full hydraulic drive walking system, the
off-road ability is strong, except may in the general area road
driving, but also is suitable in the desert, the loose soil, the
plateau and so on environment bad area carries on the large field
engineering construction operation. The cover parts of the machine adopt the design of left and right
door, convenient for daily maintenance. The car is also equipped
with a toolbox to facilitate the storage of small work tools. Product Major Component I. EngineCummins 6btaa-5.9-c202 (2200) four stroke, turbocharged, direct
electric start, water cooled diesel engine. The engine has high power reserve, strong power, stable power
generation quality and convenient maintenance. The standard engine,
with its improved engine cooling system and large water tank
structure, has been able to withstand the high temperature
environment of the pipeline bureau in India and the low temperature
environment of the Russian engineering. The standard equipment has been equipped with an air prefilter,
which can remove 95% of the dust and impurities in the air intake
system by adding an air prefilter, which can extend the cleaning
and replacement time of air filter element by 6 to 10 times, reduce
the early wear of the engine, extend the service life of the
engine, and improve the adaptability of the equipment to the
environment. II. Power generation systemThe power part of the generator adopts cummins brand, and the
generator adopts Stanford products of international famous brand. Model: No. UCI274F Rated output power: 160 KVA Anti-corrosion measures: Three anti - paint treatment Generator output: Three - phase four - wire system Power generation system features: 1) Neutral suspension design, zero line is not grounded. 2) The main power generation switch has the functions of preventing
missing phase, over current and electric shock. 3) The circuit breakers of each phase division are in case of
missing phase, over current and electric shock. 4) All plugs shall be waterproof. III. Travel systemChassis for imported hydraulic excavator chassis technology,
combining with the working condition of hydraulic mobile power
station demand, customized special chassis, firm structure, strong
carrying capacity, good stability, excellent platform to expand, to
avoid the excavator chassis transformation lead to the vehicle
development, the carrying capacity and the poor, the poor poor
damping and stiffness; The walking system adopts "four wheels and
one belt" and tensioning mechanism, which has strong versatility,
good interchangeability and reliable quality. The standard
equipment is 600mm three-rib track plate. Different from the fully
hydraulic mobile power station with excavator chassis
transformation, the products provided by our company have one more
set of supporting wheels, with 7 supporting wheels on each side,
which increases the length of grounding, enhances the stability of
the vehicle, especially ensures the climbing stability, improves
the climbing ability, and makes driving smooth and safe. The minimum clearance from the ground is 560mm, the approach Angle
is 35°, and the departure Angle is 38°.Based on past product, the
bottom of the form structure of engine and transmission system
maintenance, maintenance is convenient, the bottom of the form to
the palm result in wading ability is poor, easy to store in the
bottom of a ship form sediment and other sundry cannot discharge
affect defects such as service life of equipment, the products of
our company cancelled the bottom of the form is fully closed
structure, with eight beam frame structure, the engine and
transmission, etc. Most of the parts above the platform, the
equipment maintenance convenient, wading ability strong, depth of
up to 1100 mm. Adopting hydraulic transmission technology, the left and right
tracks are controlled by the two handles respectively, which can
realize both unilateral steering and in-situ steering. It has the
characteristics of easy to learn, light and flexible, safe and
reliable. Braking system to mature to avoid braking system, vehicle braking
and parking brake and walking motor and reducer integrated
together, with functions of linkage, which is operating the handle
of driving, braking system automatically lifted, to driving, the
handle back to the median, automatic braking, brake system can
parking brake, to ensure that the braking system operation is
flexible, safe and reliable braking. Fully hydraulic driven crawler undercarriage, with robust design,
strong off-road capacity and reliable braking performance. IV. Hydraulic systemThe chassis hydraulic system adopts the load sensitive hydraulic
system of American Danfoss and Doosan with mature excavator
technology, which belongs to closed hydraulic system. The crane system adopts the mature open valve control hydraulic
system, which is composed of gear pump, hydraulic winch, hydraulic
cylinder, multi-way valve and balance valve. Our company adhering to the optimization, and vertical and
horizontal pipeline, soft hard couple, orderly, reasonable and
reliable fixed protection design concept of hydraulic pipeline
design and installation, main hydraulic parts and pipe on the
platform at a glance, the staggered, in the platform of the
hydraulic components just remove the cover a little bolt can be
convenient to maintenance, so the vehicle hydraulic system parts
are easy to repair and maintenance, all the rated pressure on
pipeline are higher than that of the hydraulic pressure of 1.5
times. Manuli hydraulic hoses and seals produced by Italian
professional technology are suitable for normal operation of the
equipment under the ambient temperature of -40 ℃ -- + 50 ℃. V. Lifting systemCrane standard configuration adopts special crane for construction
vehicle, 360° continuous rotation; The crane is a folding boom
crane; Maximum working range 8.5m; Maximum lifting torque 132.3
kn.m; Rated hoisting load: 6.3t. Boom amplitude variation form:
hydraulic cylinder amplitude variation. PALFINGER crane, world famous brand, hydraulic driven telescopic
boom,360° rotation. (Other brand are available) VI. Man-MachineAdopt excavator cab, it adopts streamline design, mold pressing
molding process, the whole is beautiful and generous. The all-glass
front windshield on the cab, wide sliding Windows on three sides,
and Windows in the lower left corner ensure the driver's wide
vision, convenient communication with the outside world, and easier
driving. Airbag seals are installed in all moving parts of the cab
to ensure good tightness of the cab. The whole cab adopts hydraulic damping to reduce vibration, which
effectively eliminates the damage of the whole machine vibration to
the people and things in the cab, and greatly improves the comfort
of the operators. The driver's door lock is made of steel, which is mainly used for
the driver's door lock of excavators such as Hitachi and Hyundai.
The materials are mainly ST12 steel, 45 # and 10 # steel. Cab pin
shaft is made of 35# cast steel. VII. Carrying capacityThe carrying capacity of the platform is 9t; Platform size:
5740mm×2800mm.The DC400 / NL23P semi-automatic welder (including
connecting power cables, wiring, etc.) and air compressor
manufactured in the United States can be installed in a mobile
power station to meet the service conditions. The rear cabinet structure design is reasonable, adopts the modular
split design concept, and effectively expands the installation
space and heat dissipation space. The engine and generator are
arranged on the right side of the cabinet, and the whole space on
the left side is divided into two open areas. Adequate installation
and operation space is provided for installation and maintenance of
the welder. In order to reduce the vibration of the whole machine, a special
support and shock absorber are provided. The vibration of the
machine to pick up equipment has both high and low frequency
vibration, high frequency low-rising vibration in order to prevent
carrying equipment damaged by vibration, vibration isolation, need
to be based on the shock absorption belongs to passive vibration
isolation, and some carry equipment installation foot strength low
two factors, pipeline company random for carrying equipment such as
electric control cabinet and electric welding machine special
mounting bracket and a dedicated contact area larger rubber shock
absorber, as shown in the figure below, ensure that meet the
requirements of field construction. VIII. Safety deviceSafety locking device, the operator can pull up the operating lever
after leaving the cab, and the equipment is in a stop state to
prevent accidental driving; monitoring instrument of the supplied
equipment has the display alarm function of engine water
temperature, oil temperature too high, oil pressure too low and the
protection function of automatic stop. The equipment is equipped with necessary electrical short circuit
protection device, complete insurance and two level leakage
protection switch to ensure the safety of operators and equipment. The equipment installation is convenient and quick, the operation
time is shortened, the maintenance is simple. 1, Daily maintenance parts are arranged in the external, easy to
operate. 2, Adopt maintenance-free power transmission parts, greatly reduce
the maintenance workload. 3, The engine has a pre-filter which greatly extends the
maintenance period and the service life of the equipment. Product Parameters
Product Photos Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the
most suitable solutions/equipments for client, fabricators, EPC/C
companies on pipe fabrication, tank construction, pipeline
construction,industrial production lines, clean energy project and
other industrial field. Our Services & Strength We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding. Based client’s facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement. To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources. |
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