500 Monel Wire Mesh With Outstanding Durability In Food Processing Industries

Monel Wire Mesh With  Outstanding Durability In Food Processing Industries

Monel Wire Mesh is a premium alloy-based mesh composed primarily of nickel and copper, with small amounts of iron, manganese, carbon, and silicon. It offers excellent resistance to corrosion, especially in acidic and alkaline environments, making it ideal for harsh chemical processing and marine applications. Its high tensile strength and toughness ensure reliable performance under high pressure and temperature conditions. Monel Wire Mesh is also known for its thermal stability and outstanding durability, making it a preferred choice for filtration, sieving, separation, and structural reinforcement. Available in various mesh sizes, it caters to diverse industrial uses, including oil and gas, petrochemical, aerospace, and food processing industries. Its versatility and robust properties make it a reliable material for critical operations.

Definition: 

Mesh count

The number of hole spacing per 25.4mm length along the direction of the hole spacing

Mesh Size- w

Distance between adjacent longitude and latitude wire

Wire diameter- d

The diameter of the wire in the nickel net

Pitch-row p

Distance between centerline of two adjacent wire.

Weaving Type

The way in which the longitude and latitude are interwoven with each other, the nickle network is a square hole network, including plain weave and twill weave two ways

Technical data: 

1 Technical requirements for weaved nickel mesh

    1.1 Technical requirements for nickel wire

         a. Chemical composition Nickel content >99.5%.

         b. Diameter tolerance of nickel wire ±0.005mm

         c. Nickel wire tensile strength >400Mpa, elongation >25%

    1.2 Mesh size and mesh uniformity of nickel mesh conform to GB/T 17492

    1.3 The allowable number of major defects of nickel mesh (holes, cracks, half weft, thin and dense channels, skip wire, loose weft/warp wire, warp loose channels) zero defect.

    1.4 The maximum deviation of the overall size of the nickel mesh is ±0.5%

    1.5 The flatness of the nickel mesh is less than 5mm/2.5m

Dimensions and tolerance

Monel Wire Mesh Features

1. Superior Corrosion Resistance:
Monel wire mesh is composed primarily of nickel and copper, which makes it exceptionally resistant to corrosion in acidic, alkaline, and saline environments. It’s particularly effective in marine and chemical processing applications.

2. High-Temperature Tolerance:
Monel alloys maintain their mechanical properties and resist oxidation at high temperatures, making them suitable for demanding industrial applications.

3. Excellent Mechanical Strength:
Even at elevated temperatures, Monel wire mesh retains good strength and durability, providing reliable structural integrity.

4. Versatile Weaving Options:
Available in various weaves (plain weave, twill weave, Dutch weave, etc.), Monel mesh can be customized to meet different filtration and separation requirements.

5. Non-Magnetic:
Monel mesh is inherently non-magnetic, ideal for use in sensitive electronic and magnetic equipment applications.

6. Easy Fabrication and Welding:
Monel wire mesh can be easily formed, welded, and fabricated into various shapes, allowing for versatile applications.

Monel Wire Mesh: Applications Overview

Monel Wire Mesh—made from high-performance nickel-copper alloy—offers exceptional resistance to corrosion, high strength, and excellent mechanical properties. Its versatility makes it an ideal choice for a wide range of demanding industrial applications.

1. Marine and Offshore Engineering

• Ideal for seawater environments, resisting saltwater corrosion, biofouling, and erosion.
• Used in filters, screens, strainers, and protective barriers on ships, rigs, and desalination plants.

2. Chemical Processing

• Performs well in acidic and alkaline solutions, resisting corrosion from harsh chemicals.
• Common in catalyst support, filtration, and separation processes in chemical plants.

3. Aerospace and Defense

• Employed in fuel filtration, hydraulic systems, and high-temperature exhaust systems.
• Used in jet engines, gas turbines, and heat shields due to its thermal stability and strength.

4. Oil and Gas

• Applied in oil refining, especially in hydrocarbon processing and gas purification.
• Withstands sour gas environments (H₂S-rich) and chloride stress corrosion.

5. Electrical and Electronics

• Integrated into electromagnetic shielding for sensitive equipment.
• Sometimes used in resistor grids and battery components.

6. Medical and Pharmaceutical

• Utilized in filtration of chemicals and gases during drug manufacturing.
• Suitable for sanitary filtration due to its non-reactive nature.

7. General Industrial Applications

• Screens and sieves in food processing, paper mills, mining, and cement industries.
• Often used in mechanical protection against abrasion and impact.