Custom Precision Ceramic Components For Industrial

1. Industrial & Engineering Applications

A.Advanced Manufacturing

Cutting Tools:

Al₂O₃/TiC or Si₃N₄ inserts for high-speed machining of hardened steels

Advantage: 3x longer lifespan than tungsten carbide at >1,000°C

B.Energy & Power

Solid Oxide Fuel Cells (SOFCs):

YSZ (Yttria-Stabilized Zirconia) electrolytes for ion conduction at 800-1,000°C

Efficiency: >60% energy conversion in hybrid systems

C.Chemical Processing

Corrosion-Resistant Components:

SiC or Al₂O₃ linings for reactors handling HCl/H₂SO₄

Performance: <0.01mm/year erosion rate vs. 5mm/year for stainless steel

2. Electronics & Electrical

A. Semiconductor

Wafer Handling:

High-purity AlN (Aluminum Nitride) ESC chucks for EUV lithography

Spec: Surface flatness <0.5μm across 300mm wafer

B.Insulation

High-Voltage Insulators:

Porcelain or steatite components for >500kV transmission lines

Dielectric Strength: 15-20 kV/mm

3. Medical & Biotechnology

A. Implants

Dental/Zirconia Crowns:

3Y-TZP (3mol% Yttria-ZrO₂) with 1,200MPa flexural strength

Bioinertness: ISO 13356 certified for >20-year service

B.Surgical Tools

Ceramic Scalpel Blades:

ZrO₂ edges maintain sharpness 5x longer than steel

4. Consumer & Specialty

A.Wearables

Smartwatch Casings:Black ZrO₂ with Vickers hardness HV1,300 (scratch-resistant)

B.Luxury Goods

High-End Watch Bezels:

Plasma-sprayed Al₂O₃ with <1μm surface roughness