Integrated Robots Finishing Automation Solution Surface Polishing Deburring In Auto Parts Medical N General Industries
|
|
Integrated Robots Finishing Automation Solution Surface Polishing Deburring In Auto Parts Medical N General Industries
Robots solution brief introduction
Finishing Automation Solution
It has been persistently dedicated to the innovation and advancement of Human-Inspired Adaptive Treatment (HIAT), a cutting-edge control technology for surface finishing and precision machining. It stands out for its precise, ongoing control, quick real-time responses, and dependable automated production at scale.
It is particularly good at the finishing of complex-shaped components. Its innovative technology has addressed challenges across various sectors, effectively filling the gap in the high-precision finishing industry. Its technology serves a wide array of applications, including the semiconductor equipments, medical device, aerospace, automotive and motorcycle parts, communications electronics, household goods, and synthetic materials industries.
Robot Innovative Solution
Feature Self-developed central controller has self-adaptive and self-learning features and adopts modular software designs for different grinding materials, application industries, etc. It can realize standard and non-standard development applications in the field of deburring grinding and polishing, and can also be customized according to customers' process requirements.
Specification Support high speed EtherCAT cable to enhance the overall performance for controlling. 2 cluster communication ports(RS232/RS422/RS485). Two USB 3.0 TYPE A interfaces. (Able to read the U disk, upgrade firmware, etc.) One external communication Ethernet port. (Use the RJ45 socket and communication protocol can be customized.) Support double voltage input with DC 12V and DC 24V. Provide different process plug-in modules for flexible selection and a variety of applications. Provide standard and customized application development for different grinding and polishing processes. Provide standard and customized plug-in modules for grinding, polishing and deburring process. Able to work 0 to 60 degrees Celsius.
Function Online inspection Automatic cleaning Visual identification Adding wax(solid wax) Adjusting the cutting force Adaptive grinding of the sprue Automatically pick up workpieces Detecting flaws on the workpiece Tensioning the abrasive belt automatically Adjusting the positions of workpieces & tools Compensating wear and tear on the abrasive belt Compensating wears of the linen/cloth/wind wheel Adjusting misallocation of the abrasive belt automatically
General Industry Advantage
Human-Inspired Adaptive Treatment (HIAT): LOGEN's Central Processor 3.0 enables multi-loop closed digital-analog control and microsecond-level response, ensuring grinding and polishing accuracy. Automated Process Software: This includes adaptive torque compensation, cutting force adjustment, and automatic abrasive wear compensation, enhancing both polishing efficiency and quality. Automatic Compensation: Automatically compensates for workpiece size and shape deviations and abrasive wear, ensuring product quality consistency. Automatic Adaptive and Correction: Ensures continuous and stable mass production with minimal manual intervention.
Feature Flexibility: The dual-abrasive belt structure saves space and cost, accommodating the grinding needs of various sanitary ware components. Self-Learning: Adapts to grinding force and abrasive wear, boosting production efficiency and product durability. Customization: The central controller allows customized settings for wire drawing parameters on different parts of sanitary ware, controlling the precision of the process. Optimized Performance: Faucet bodies and bathroom fittings grinded and polished exhibit superior physical properties with a dense surface and an attractive appearance. Cost-Effective. LOGEN CNC dual-abrasive machine conserves space and cost, offering excellent value.
Efficacy Work Efficiency: Over 95% Automation Rate. Continuous Mass Production: Operate 24/7, achieving over 320 production days annually. Consistent Quality: From the first to the 10,000th unit, LOGEN's robot cells ensure a consistently high standard of grinding and polishing for faucets.
General Industry
Robots Clamping Tools Case
Bathtub Grinding 1. Double-station bathtub intellligent water mill system 2. Forklift automatic loading and unloading 3. Equipped wfth 3D vision camera 4. Auto identification of products and grinding trajectory correction 5. Automatic change of sandpaper sheet Automaticwater spray 6. Flexible matching for collinear production of various products
Basin Grinding Enables co-line production and shared fixtures for a variety of products. Constant force control system for precise control of the polishing pressure on products. Consistent polishing quality.
Wind Turbine Blade Grinding The robot intelligent wind turbine blade grinding system is a cutting-edge, automated piece of equipment tailored for the wind energy sector, primarily intended for the meticulous grinding and polishing of wind turbine blades. As illustrated in the diagram, this model of the intelligent grinding system measures 4.4 meters in length, 2.8 meters in width, and 8.5 meters in height, with a minimum retracted height of 5.2 meters. It is capable of grinding 20 to 25 blades with a single set of consumables
Automobile Industry new generation of robotic workstation is designed to address the clients'key challenges. Its products are applied across various fields, including automotive OEM roof grinding, side panel burr removal, aluminum die-casting automated production lines, lithium battery automated production lines, electrical appliance automated production lines, and key automotive parts automated production lines, covering multiple domains of automated grinding and production applications. Rail Transit Grinding of welding seams on rail transit bogie beams and frames √ Grinding of car body welding seams Vehicle Body √ Detection of automotive paint defects √ Grinding and polishing of automotive paint defects √ Grinding of the B-pillar welding spots √ Grinding of welding burrs in the water trough √ Grinding of welding burrs on the door frame √ Grinding of laser welding seam on the roof cover Automotive Parts √ Grinding of fillet weld seams √ Grinding of stir friction welding seams √ Deburring of edges after CNC machining √ Cleaning of welding slag and smoke √ Deburring of gates and parting lines on aluminum die-castings (such as subframes, housings, integrated chassis, etc.) √ Burr removal after machining of engine blocks, cylinder heads, crankshafts, etc.
Axle Housings Deburring Bottom Plates Deburring
Car Doors Outer Frames Grinding Battery Boxes Weld Seams Grinding
Medical Industry Innovation It has pioneered a groundbreaking grinding and polishing robot cell
for artificial knee joints, streamlining the process from rough
casting to the final product. Its advanced "CNC + force control"
system has cracked the code on automating the complex task of
grinding and polishing artificial joints. This new approach has
doubled the speed of the grinding and polishing process and halved
the cost of equipment, all while raising the bar for product
quality and consistent manufacturing. Efficacy It has attracted numerous domestic and international customers for
visits since the successful delivery of two sets of equipment to
Aikang in 2019. The technology has not only received high
recognition from leading medical equipment companies such as
Stryker, Johnson & Johnson Medical, United Orthopedics,Double
Medical, and Aikang, but also has driven the upgrade of new
production models in the field of automated polishing for
artificial joints. This robot cell achieves rough grinding from
rough castings (including sprues) to 2500# grinding, covering the
grinding range of the femoral condylar surface, lateral/medial
aspect, intercondylar, and crossbeam areas, meeting the
requirements for contour accuracy and surface quality. It adapts to
the variations in the remaining amount of rough castings, exploring
a superior robotic automated grinding process route for artificial joints. While ensuring continuous and stable mass
production, the grinding efficiency is doubled, and the equipment
cost is significantly reduced. The successful application of this
technology not only reduces the occurrence of work injuries,
pneumoconiosis, and white toe disease during the grinding process
but also enables the workshop to achieve automated and dust-free
production, aligning perfectly with the short-term and long-term benefits for our customers. Standard Equipment
All-in-One-Station Featuring an all-in-one-station design, the station boasts a clean and aesthetically pleasing appearance, while also enhancing safety and noise and dust insulation performance. It uses the linear motor with magnetic scale forms a completed closed-loop control. It makes it obtain more precise position control and suitable for high-precision workpiece grinding.Accessories such as intermediate wheel devices, side wheel devices, automated wax (soap) devices and other auxiliary grinding accessories are optional.
Functional Station For a more compact structure and easier transportation, the structural layout and floating control of the grinding machine station are optimized. The installation platform is made of welded steel. A grilled mesh is arranged on the platform and several air extraction ports are arranged at the bottom of the platform to effectively remove the deposited dust. There are 2 loading and unloading stations. The floating module drives two belts in the form of one driving two. Therefore, 4 abrasive belts can be installed in the two stations, and you can choose to install one station or two stations as needed.
Common Consumables
More Cases
Reference cases video FAQ 1.Question: [SAFETY] I want to ensure the industrial robot I purchase complies with industry standards and regulations. What certifications does it have? Answer: This industrial robot has passed strict industry certifications and standards, including ISO quality management system certification and CE certification
2.Question:[Technical support] I need an industrial robot with reliable technical support and training services. Do you offer support in this area? Answer: Yes, we provide comprehensive technical support and training services, including operation training, maintenance training, and on-site support to ensure you can fully utilize the performance and capabilities of the industrial robot.
3.Question:【Warranty】how about your warranty Answer :Yes, our products come with a certain period of warranty. The specific warranty period and coverage may vary depending on the product model and region. Please provide your location and the product model you are interested in to obtain more accurate information. In general, the warranty period is 12 months.
4.Question:【Payment】how about the payment if we place orders to you . Answer :We accept multiple payment methods, including but not limited to TT, L/C, etc. You can choose the payment method that is convenient for you.
5.Question:[Customization] Do you provide any possible customized service . Answer: Yes, we provide customization services within a certain range, such as color customization, boot UI customization, LOLO customization, etc., according to the specific requirements of customers. Please provide your customization requirements, and we will do our best to meet your needs.
6.Question: [maintenance] What are the maintenance costs for the industrial robot? I want to understand the long-term operating costs. Answer: The maintenance costs for this industrial robot are very low. We provide maintenance services including regular inspections, preventive maintenance, and quick-response technical support to minimize your operating costs.
7.Question: [Easy to use ] I expect efficient programming capabilities in the industrial robot for quick deployment and adjustments on the production line. Does it offer efficient programming? Answer: This industrial robot comes with user-friendly programming interfaces and advanced programming capabilities, allowing for quick and easy deployment and adjustments on the production line.
8.Question: [Reliability] How reliable is the industrial robot? I need a stable and dependable machine to ensure production continuity. Answer: This industrial robot undergoes rigorous quality control and testing, ensuring excellent reliability and stability. It is built with advanced technology and high-quality materials to ensure continuous production.
Contact
Fengor_Hu (Mr) MP: +86-18356576525(wechat ) Email: hufengguang@techflyrobot.com Anhui Techfly robotics technology Co., Ltd www.techflyrobot.com Room 808, 8th Floor, Comprehensive Building, Electronic Industry Park, Jiujiang District, Wuhu City, Anhui Province |
||||||||||||||||||||||||||||||||||||
| Product Tags: Automation Integrated Robots Finishing Integrated Robots Finishing Automation Integrated Robots Finishing |
|
Integrated Robots Finishing Automation Solution Surface Polishing Deburring In Auto Parts Medical N General Industries |
|
Revolutionize Your Packaging Process With Advanced Robots Automation Integration By Robot Carton Packer |
|
Simplify Your Packaging Process with Robots Automation Integration and Delta Robot Carton Packer |
|
Maximize Efficiency And Minimize Costs With Robots Automation Integration For Robot Carton Packer |
|
Upgrade Your Production Efficiency With Robots Automation Integration Robot Labeling Machine |
|
Transform Packaging Efficiency Advanced Robotics Automation Integration with Robot Carton Packer |