Customized Industrial Manufacturing Cleaning And Drying Equipment
Production Line Working process: Loading → Aerated pickling and rust removal → Ultrasonic chemical
cleaning → Ultrasonic chemical cleaning → Ultrasonic water cleaning
→ Ultrasonic water cleaning + dehydration → Hot air drying → Hot
air drying → Unloading. When choosing industrial manufacturing cleaning and drying
equipment suitable for oneself, multiple factors need to be
considered comprehensively. Here are some suggestions: In terms of cleaning needs: - Characteristics of the cleaning object:
- Material: Different materials have different tolerances to cleaning
methods and cleaning agents.
- Shape and structure: If the cleaning object has a complex shape
with many pores, grooves, or blind holes and other structures, a
cleaning method with good penetration ability needs to be selected.
- Size: Large workpieces require larger cleaning equipment space and
stronger cleaning power. Small workpieces can use small cleaning
equipment or be fixed and cleaned with suitable fixtures in large
equipment.
- Type and degree of dirt: Understand the nature of dirt, such as oil
stains, dust, rust, glue, etc., and the degree of dirt adhesion.
This will determine the cleaning ability and cleaning process of
the cleaning equipment.
In terms of drying needs: - Characteristics of the drying object:
- Water content: According to the water content of the workpiece
after cleaning, select the appropriate drying equipment power and
drying time. Workpieces with high water content require equipment
with greater power and high drying efficiency to ensure that the
moisture can be completely removed within a reasonable time.
- Heat resistance: Some workpieces are sensitive to temperature, such
as some electronic components and plastic parts. When choosing
drying equipment, ensure that the drying temperature will not cause
damage to them. It may be necessary to choose low-temperature
drying equipment or equipment with precise temperature control
function.
- Drying effect requirements:
- Degree of dryness: If the drying degree requirements for workpieces
are very high, equipment that can achieve deep drying needs to be
selected, such as drying equipment with strong wind circulation and
high-efficiency dehumidification functions. For some workpieces
with not particularly strict drying degree requirements, ordinary
hot air drying equipment can be selected.
- Drying speed: If there are high requirements for the drying speed
of workpieces on the production line, then equipment with high
drying efficiency and fast heating should be selected to meet the
needs of the production rhythm.
Equipment Parameters: Tank Body
Structure | Internal effective size | Inner tank size: L2600×W1400×H500mm
Approximate overall size: L2850W1650H750mm (subject to the actual size) | | Heating method | Electric heating 12KW | | Material | The inner tank adopts "SUS304" 2.5mm Zhangjiagang Posco stainless
steel plate.
The non-radiating surface adopts SUS304 T = 2.0mm, and the outer
door panel adopts 1.0mm stainless steel. | | Outer frame of the cleaning tank | It is fabricated by welding stainless steel 40401.5 square tubes, with a sturdy and durable structure. | | Structure | The ultrasonic transducers are adhered to the bottom of the tank
(bottom vibration type), and four corner wheels are configured at
the bottom. | | Ultrasonic transducer | Adopt imported wafer transducers of "HESEN" brand and imported
bonding technology. The total number of ultrasonic transducers is
200, with a frequency of 28KHZ and 60W each. | | | Total ultrasonic power | 12KW | | | Time control | It is built-in in the generator and the time is adjustable from 0
to 999 minutes. | | Power supply system | Ultrasonic generator | The generator adopts 4 sets of internationally leading IGBT modules
and power tubes for control to ensure strong and stable output
power. Xiantai's unique sweeping frequency technology ensures no
dead corners in cleaning.
It has functions such as continuously adjustable power, sweeping
frequency, timing adjustment, start/stop, etc. | | Component part | All are imported high-quality components. | | Other | | Configure a dedicated control box rack. There are two independent
generators placed on the control box rack.
The ultrasonic power cord is 3 meters long. | | After-sales服务sevre | Transport | | | The equipment is warranted for one year and maintained for life. |
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