Customizable Ultrasonic Technology Cleaning and Drying Equipment
Production Line Working process: Loading → Aerated pickling and rust removal → Ultrasonic chemical
cleaning → Ultrasonic chemical cleaning → Ultrasonic water cleaning
→ Ultrasonic water cleaning + dehydration → Hot air drying → Hot
air drying → Unloading. The customizable ultrasonic technology cleaning and drying
equipment production line has a wide range of application
scenarios, mainly including the following aspects:
I. Automotive manufacturing industry - Cleaning and drying of automotive parts: Metal parts such as engine
blocks, cylinder heads, crankshafts, pistons, and connecting rods
will leave a large amount of impurities such as oil stains and
chips during the processing. The ultrasonic cleaning and drying
equipment production line can efficiently remove these impurities,
ensure the cleanliness of parts, and improve product quality and
reliability.
- Cleaning of automotive interiors: Interior components such as car
seats, carpets, and instrument panels are prone to accumulate dust
and stains during use. Ultrasonic cleaning and drying equipment can
deeply clean these components and restore their original
cleanliness and beauty.
II. Electronic and electrical industry - Cleaning of electronic components: Electronic components such as
circuit boards, chips, and connectors need to be strictly cleaned
during the production process to remove impurities such as solder
slag, flux, and oil stains to prevent adverse effects on the
performance of electronic devices. Ultrasonic cleaning and drying
equipment can achieve high-precision cleaning and ensure the
quality and reliability of electronic components.
- Cleaning of electrical appliance casings: Electrical appliance
casings such as televisions, refrigerators, and washing machines
will be contaminated with impurities such as oil stains and dust
during the production process. Ultrasonic cleaning and drying
equipment can quickly and effectively remove these impurities and
improve the appearance quality of products.
III. Machining industry - Cleaning of mechanical parts: Various mechanical parts will produce
impurities such as oil stains and iron chips during processing and
assembly. Ultrasonic cleaning and drying equipment can efficiently
remove these impurities, improve the cleanliness of parts, and
extend the service life of mechanical equipment.
- Cleaning of cutting tools: Cutting tools used in machining will
wear after a period of use and need to be cleaned and sharpened.
Ultrasonic cleaning and drying equipment can quickly remove oil
stains and chips on cutting tools and provide good conditions for
tool sharpening.
IV. Medical device industry - Cleaning of medical devices: Medical devices such as surgical
instruments, dental instruments, and syringes need to be strictly
cleaned and disinfected after use to prevent cross-infection.
Ultrasonic cleaning and drying equipment can achieve efficient and
non-destructive cleaning and ensure the cleanliness and safety of
medical devices.
- Cleaning of medical equipment parts: Various parts in medical
equipment, such as sensors, pump bodies, and valves, need to be
cleaned during production and maintenance. Ultrasonic cleaning and
drying equipment can meet the cleaning requirements of these parts.
V. Aerospace industry - Cleaning of aviation parts: Aviation parts such as aircraft engine
blades, turbine disks, and landing gears need to be cleaned with
high precision during manufacturing and maintenance to ensure their
performance and safety. Ultrasonic cleaning and drying equipment
can deeply clean these parts and remove impurities such as oil
stains and chips.
- Cleaning of spacecraft parts: Various parts in spacecraft need to
maintain a high degree of cleanliness during manufacturing and
assembly. Ultrasonic cleaning and drying equipment can provide a
reliable solution for cleaning spacecraft parts.
VI. Other industries - Cleaning of optical instruments: Optical instruments such as
eyeglass lenses, optical lenses, and camera lenses need to be
finely cleaned during production and maintenance to ensure their
optical performance. Ultrasonic cleaning and drying equipment can
achieve non-destructive cleaning of these optical instruments and
improve product quality.
- Cleaning of jewelry: Jewelry will be contaminated with impurities
such as oil stains and dust during wearing and processing.
Ultrasonic cleaning and drying equipment can quickly and
effectively remove these impurities and restore the original luster
and beauty of jewelry.
In conclusion, the customizable ultrasonic technology cleaning and
drying equipment production line has a wide range of application
scenarios and can meet the cleaning and drying needs of various
workpieces in different industries.
Equipment Parameters: Tank Body
Structure | Internal effective size | Inner tank size: L2600×W1400×H500mm
Approximate overall size: L2850W1650H750mm (subject to the actual size) | | Heating method | Electric heating 12KW | | Material | The inner tank adopts "SUS304" 2.5mm Zhangjiagang Posco stainless
steel plate.
The non-radiating surface adopts SUS304 T = 2.0mm, and the outer
door panel adopts 1.0mm stainless steel. | | Outer frame of the cleaning tank | It is fabricated by welding stainless steel 40401.5 square tubes, with a sturdy and durable structure. | | Structure | The ultrasonic transducers are adhered to the bottom of the tank
(bottom vibration type), and four corner wheels are configured at
the bottom. | | Ultrasonic transducer | Adopt imported wafer transducers of "HESEN" brand and imported
bonding technology. The total number of ultrasonic transducers is
200, with a frequency of 28KHZ and 60W each. | | | Total ultrasonic power | 12KW | | | Time control | It is built-in in the generator and the time is adjustable from 0
to 999 minutes. | | Power supply system | Ultrasonic generator | The generator adopts 4 sets of internationally leading IGBT modules
and power tubes for control to ensure strong and stable output
power. Xiantai's unique sweeping frequency technology ensures no
dead corners in cleaning.
It has functions such as continuously adjustable power, sweeping
frequency, timing adjustment, start/stop, etc. | | Component part | All are imported high-quality components. | | Other | | Configure a dedicated control box rack. There are two independent
generators placed on the control box rack.
The ultrasonic power cord is 3 meters long. | | After-sales服务sevre | Transport | | | The equipment is warranted for one year and maintained for life. |
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