Product Description:
Ceramic laggings are becoming increasingly popular in the conveying
industry due to their durability and enhanced performance.What is Ceramic Pulley Laggings?
Ceramic pulley laggings are a type of lagging that is used to affix
conveyor pulleys. It is composed of a rubber matrix with embedded
ceramic tiles. Ceramic lagging is known for its superior durability
when compared to other types of lagging, such as rubber lagging. It
is typically used in high-wear applications in the mining, cement,
and material handling industries.
Benefits of Ceramic Lagging
Ceramic laggings provide a number of benefits for conveying
applications. The ceramic tiles offer more wear resistance,
hardness, and low friction than most other lagging materials, which
makes them ideal for harsh and abrasive conditions. The laggings
increase the frictional grip between the pulley and the conveyor
belt, resulting in improved belt traction, reduced slippage, and
better overall conveyor system efficiency.
Features:
- Product Name: Wear Lining Ceramic Pulley Lagging
- Thickness: 12mm, 15mm, 20mm, 25mm
- Shape: Square Ceramic
- Abrasion Resistance: High Abrasion Resistant
- Size: Customized
Technical Parameters:
Ceramics possess extreme hardness, with a Mohs rating of 9°. On the
other hand, rubber has a Shore A hardness rating of between 60 and
65. Both materials also different significantly in their tensile
strength, with ceramics having a value of 15MPa or higher and
rubber falling below this. Elongation at break is another important
property, where ceramics again outperform rubber with a value of
300% and higher, whilst rubber is around half this value.
Both materials have quite a wide temperature range, with ceramics
staying operational from -40℃ to 80℃. However, once again, ceramics
are the superior material in terms of wear resistance with an index
of 140 mm³ or lower, as opposed to rubber that falls well above
this. Finally, for peel strength, ceramics exceed rubber with a
value of 13MPa or higher, whist rubber is lower than this.
Applications:
Debon DB-TC ceramic pulley lagging is a wear solution for a variety
of applications, providing excellent protection from high abrasion
and impact. With a Mohs hardness rating of 9, its square ceramic
shape is highly resistant to wear and tear, and provides long-term
protection to pulleys and other surfaces. The ceramic pulley
lagging is available in both white and black colors, and can be
installed with either a CN bonding layer or cold bonding. It is
ideal for a variety of applications, such as belt conveyors, steel
plants, and other industrial applications, where wear lining
ceramic pulley lagging is required.
Debon DB-TC ceramic pulley lagging is designed with superior wear
resistance and abrasion resistance, making it an ideal choice for
protecting pulleys and other surfaces from wear and tear. Its
long-lasting protection and excellent performance in high-impact
applications make it the perfect wear lining solution for
industries such as steel plants, belt conveyors and other
industrial applications.
Debon DB-TC ceramic pulley lagging offers excellent protection from
abrasion and impact, and is available in both white and black
colors. It is easy to install with either a CN bonding layer or
cold bonding, and is ideal for a variety of applications where wear
lining ceramic pulley lagging is needed. With its superior wear
resistance and abrasion resistance, Debon DB-TC ceramic pulley
lagging is the perfect choice for protecting pulleys and other
surfaces from wear and tear.
Packing and Shipping:
The packaging and shipping of Ceramic Pulley Lagging should meet
the following requirements:
- The Ceramic Pulley Lagging should be packed in a wooden box with an
inner layer of foam or bubble wrap.
- The wooden box should be tightly sealed to protect the Ceramic
Pulley Lagging from moisture and dust.
- The package should be handled carefully to prevent any damage.
- The package should be shipped by a reliable carrier in a timely
manner.
FAQ:
- Q: What is Ceramic Pulley Lagging?
- A: Ceramic Pulley Lagging is a special friction coating applied to
a drive pulley to improve the traction of a conveyor belt. It is
manufactured by Debon (Model Number: DB-TC), with the place of
origin in JIAOZUO, HENAN, CHINA.
- Q: What are the benefits of Ceramic Pulley Lagging?
- A: Ceramic Pulley Lagging helps to reduce wear and tear on the
conveyor belt, improve belt tracking, reduce slippage, increase
efficiency, and reduce maintenance costs.
- Q: What type of pulleys can use Ceramic Pulley Lagging?
- A: Ceramic Pulley Lagging can be used on most types of drive
pulleys, including wing pulleys, drum pulleys, and snub pulleys.
- Q: How is Ceramic Pulley Lagging applied?
- A: Ceramic Pulley Lagging is typically applied by spraying or
rolling it onto the drive pulley. It is important to ensure that
the pulley is clean and free of any debris before applying Ceramic
Pulley Lagging.
- Q: How long does Ceramic Pulley Lagging last?
- A: The life expectancy of Ceramic Pulley Lagging depends on the
environment and usage, but it typically lasts for several years
before it needs to be replaced.