APG machine 1.Clamping plate size: 1250*800mm 2.main clamping force: 400KN 3.Max opening stroke: 1200mm 4.top cylinder force: 30KN 5.bottom force: 30KN 6.Heating power: 24KW 8.With touch screen to control side injection 7.Gross weight: 8000KG 8.Machine tilting: 5° by hydraulic X axisProduct Description Product DescriptionInjection trolley and mixing with APG machine 24 kV Lbs mould. APG Clamping Machine process flow chrt Epoxy resin vacuum preparation system Technical proposalI. General provisions1. specification puts forward the technical requirements of the
design, structure, assembly, test and operation of the equipment.2. the specifications set for this Technical Specification are
minimum technical requirements, all technical details are not
specified, and the provisions of the relevant standards and
specifications are not fully quoted, The supplier shall ensure that
the products and services provided comply with this Agreement and
relevant national and industry standards, and are functional and
perform well. At the same time, it must meet the requirements of
national mandatory standards and norms on safety and environmental
protection.3. project is turnkey project, the supplier is responsible for
equipment manufacturing, transportation, installation,
commissioning, training and service.4. the equipment provided by the supplier violates intellectual
property rights, the tort liability shall be borne by the supplier
and shall not harm the interests of the buyer.5. After the contract comes into effect, the supplier shall provide
the buyer with a production schedule that meets the contract
delivery date requirements.6. the layout plan of the equipment provided by the supplier, the
basic condition diagram, the electrical diagram, the structure
diagram of the main components, etc., the buyer shall confirm
before putting into production. The supplier shall unconditionally
change the problems that do not meet the requirements of this
technical specification.7. equipment specification shall include the working principle,
structure, installation instructions, operation methods and
precautions, common faults and handling methods, suppliers and
model specifications of the whole equipment and all important
systems.8. supplier undertakes to provide applicable, mature and proven
technology for pouring equipment.II. Scope of application of equipmentThe vacuum pouring equipment in this scheme is suitable for pouring
epoxy resin coils of various epoxy resin electrical products:
transformer, dry transformer, arc suppression coil, reactor,
grounding transformer and so on (both adding filler and not adding
filler resin system are applicable).III. Simple description of equipment production1. product types: various transformers, dry transformers, arc
suppression coils, grounding transformers, core reactors and other
electrical products.2. suitable for daily continuous production.3. Conditions of use of equipment- Equipment operating place: indoor.
- Equipment heating mode: power electric heating.
- Power supply: voltage :380 V,50Hz, power ≤ 55 kW.
- compressed air: flow :3/ min, pressure 0.8 MPa.
- Environmental conditions: Environmental temperature-15ºC~+40ºC, relative humidity ≤95.
4. electrical components selected Schneider brand.IV. Main components of the equipment:- premixed resin mixture degassing system (300 L)--1 set
- premixed curing agent mixture degassing system (300 L)--1 set
- A resin curing agent degassing system (300 L)--1 set
- Material discharging pipeline--4sets.
- Mixing tank and material piping heating system ----2 sets each
- Compressed air systems --1set
- Electronic weighing systems and feeding systems--2sets.
- Bag unpacking groove 1set
- Packing drying tanks--1set
- Vacuum feeder-- 1set
- Control and Measurement System--1set
- Equipment steel operation platform --2 sets
. Technical parameters and description of equipment- Mix tank size: 300L
- Vacuum system main pump pumping speed greater than 300 pa L/S(
users)
- Mixing tank operating temperature 60~75ºC(adjustable)
- This equipment adopts automatic dynamic mixer mixing material.
5. this equipment has computer program control and manual control
mode. Automatic recording of material tank, mold temperature,
vacuum, can be preset the amount of material is automatic control.7. each mixing tank adopts electric heating, heat conduction oil as
heat transfer medium, automatic temperature control. The mixing
tank is armored with thin steel plate and sprayed on the surface.
Resin and curing agent are inhaled directly from the inlet of
premixed tank.8. vacuum degassing tank adopts film degassing device and anchor
stirring device.. Technical conditions of the systems - 300L resin mixture degassing system :1 set (respectively for resin
+ filler mixture)
- Main technical parameters
Internal effective volume: 300LLimit vacuum: <50 Pa( no load, normal temperature)Working vacuum: 50~200 Pa( Adjustable)No-load leakage rate: <100 Pa.LSOperating temperature: Room temperature ~100ºC±2ºC(automatic adjustable, automatic constant temperature,
overtemperature alarm)Outer surface temperature of tank: +25ºC environment temperatureVacuum can be adjusted under controllable conditions, such as 50
Pa-200Pa- For mixing epoxy resin and vacuum degassing,
- Structural Characteristics and Description
- The tank is vertical structure and the inner wall of the tank is
304 stainless steel. Q235B material for mezzanine coat, filling and
cover and large flange
- Film degassing device, reducer drive (with frequency converter
control).
- Mixing: anchor type mixing device, material are stainless steel,
frequency conversion reducer drive.
- The lid of the tank is provided with feeding port, resin curing
agent suction port, vacuum port, observation port and temperature
measuring port.
- With lighting observation window :1.
- Tank heating: tank interlayer heat conduction oil, set up two
independent heating center, easy to heat.
- Temperature control :1 temperature sensor and temperature control
instrument are used to control tank temperature, temperature
control range 40~120ºC±5ºC.
- Temperature display in the tank :1 temperature sensor and
temperature display instrument are used to display tank
temperature, temperature display range 0~200ºC.
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