Precise PLC Control Empty Bottle Leak Testing Machine For PE Bottles

High Speed Empty Plastic Bottle Leak Tester For PE Bottles

Description

Implement airtightness testing on the specified specifications of the container to be tested. After the leak detection is completed, the qualified and unqualified products are seperated.

Machine Advantage

• Excellent Detection System: Adopt the latest cutting-edge detection system from the United States, with a dual-channel independent rejection system for each workstation—specifically optimized for PE bottles (Polyethylene bottles). This system boasts top-notch precision in the packaging industry, extremely high reliability, and can accurately achieve a precision of 0.01mm. It provides an ultra-high-standard and precise guarantee for PE bottle detection, fully complying with the strict leak-proof requirements of packaging for daily chemicals, food, and industrial reagents—products that commonly use PE bottles due to their chemical stability.
• Flexible for Production Adaptation: The equipment is flexible and versatile in PE bottle production scenarios. It supports independent leak detection operations for single-batch PE bottles, quickly responding to small-batch and diversified detection needs in PE bottle R&D and pilot production. It can also be seamlessly integrated into PE bottle filling lines to build an online real-time leak detection process, integrating into the rhythm of automated PE bottle production, conforming to large-scale continuous production modes of liquid detergents, paste-like condiments, and industrial reagent packaging, and improving the overall production-detection coordination efficiency.
• Outstanding Stable Performance: The detection stability for PE bottles is built on a solid foundation with high-quality configurations. It uses precise control by Siemens PLC from Germany, paired with the detection board from Motorola in the United States and the solenoid valve combination from FESTO in Germany—all components meet food-contact or chemical-contact packaging equipment material standards. Verified by practice, it can achieve stable operation for more than 100,000 hours. Long-term and efficient operation without downtime ensures the continuity of PE bottle production and the consistency of PE bottle detection, reducing production fluctuations and cost losses caused by equipment failures.
• Convenient and User-friendly Operation: Equipped with the industry-recognized leading stable human-machine interface (HMI) that meets food, daily chemical, and industrial packaging operational specifications, featuring a 7-inch visual touch screen with anti-static coating. The operation logic is clear and the interaction is smooth; operators can get started quickly after simple professional training. Whether it is parameter setting for different PE bottle specifications, start-stop of the detection process, or traceable data viewing, it can be operated intuitively and conveniently, reducing the human resource learning cost and operation error rate, and improving the work efficiency of the PE bottle detection link.
• Reliable Sealing and Durability: In terms of the machine's sealing design for PE bottles, food-grade or chemical-resistant molded silicone is used to seal the bottle mouth—this material is non-toxic, non-extractable, and compatible with various contents that PE bottles hold. The silicone has excellent wear-resistance and anti-aging properties, is durable and not easy to be damaged, different from ordinary vulnerable seals, and is not in the category of conventional consumables. It can maintain a good sealing effect after long-term use, ensuring the stable detection environment of the equipment during PE bottle detection and facilitating accurate leak identification.
• Dual Advantages of Environmental Protection and Durability: The machine is equipped with a precision SMC oil mist separator for air source treatment—this separator meets food-grade or industrial-grade air purity standards and can effectively remove oil, water, and tiny impurities in the compressed air. On one hand, it strictly meets the environmental protection requirements of the food, daily chemical, and industrial industries and relevant regulatory standards. On the other hand, it reduces the erosion of oil mist and impurities on the internal precision components of the equipment, slows down the component wear rate, significantly increases the service life of the machine, and reduces the equipment maintenance and replacement costs.