1. Intelligent Material Identification & Handling
Auto-Recognition System: Materials are placed on pallets and scanned via a Material Identification System before entering the hoist. This ensures the right material reaches
the designated silo every time. Hydraulic Tilting Unloader: Features an Automatic Hydraulic Tilting Station with integrated dust collection. The system uses pneumatic
cylinders to lock the material frame, preventing any leakage during
discharge. Hoisting & Distribution: High-efficiency hoists and shuttle cars automatically transport
raw material pallets to the specified feeding positions on the
steel platform.
2. Specialized Dosing for Complex Ingredients
Fiber-Optimized Feeding: Specifically designed to handle Metallic Fibers and other fibrous materials that are prone to bridging. The system
utilizes pneumatic vibrators and anti-arching devices to maintain a
steady flow. Precision Weighing Logic: Employs a Circulating Roller & Lifting Scale design. This multi-stage weighing approach is more efficient than
traditional shuttle cars, making it ideal for high-volume,
multi-batch production. Manual Error-Proofing: For small-dose additives, the system includes a Barcode-Verified Manual Dosing Station. Feeding ports only unlock after a successful scan, with a
touch-screen display guiding the operator through the process.
3. Advanced Mixing & Process Control
Multi-Stage Mixing Interface: The system controls a complex sequence involving Kneaders (Internal Mixers) and High-Speed Mixers. It manages specific durations for plasticization (3-6 min), dry
mixing, and final blending (10-20 min). Liquid Resin Integration: Supports the precise injection of Liquid Resins into the mixing chamber at the exact phase of the production
cycle. Automated Cleaning: Features centralized dust removal and a "heavy hammer" cleaning
mechanism to prevent cross-contamination between different formula
batches.
4. System Reliability & Safety
Dust-Free Environment: All connection points—from bag dumping to mixer feeding—are
equipped with negative-pressure dust extraction to meet strict HSE
(Health, Safety, and Environment) standards. Modular Steel Platform: The entire system is built on a custom-engineered steel
structure, optimizing workshop space while providing easy access
for maintenance.
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