Integrated Digital Mixing Center Solution For Rubber Tires Industry

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Beijing Mach Tiancheng Technology Co., Ltd.

City: beijing

Province/State:beijing

Country/Region:china

Tel:86--15376900626

Contact Person:
Ms.Lena View Contact Details

Price	US $ 200000-400000
Payment Terms	MoneyGram,Western Union,T/T,D/P,D/A,L/C
Delivery Time	120 Days-160 Days
Packaging Details	Seaworth Packaging
Brand Name	MACHTECH
Certification	CE, ISO
Place of Origin	China
Capacity	Depends on the specific system and customer needs
Control System	PLC
Installation	On-site installation by professional technicians
Safety Features	Emergency Stop Button, Safety Interlock System
Material	Stainless Steel
Operation Mode	Automatic
Power Source	Electricity
Product Type	Industrial Equipment
Loading Method	Pneumatic or mechanical
Maintenance	Regular maintenance required for optimal performance
Unloading Method	Gravity or pneumatic
Application	Unloading raw materials from trucks or containers
Conveying Distance	Customizable
Conveying Speed	Adjustable
Dust Collection System	Included
Installation Method	Fixed on Ground
Unloading Mode	Automatic
Power Supply	380V/50Hz
Conveying Method	Pneumatic

Detailed Product Description

MachTech: End-to-End "Diagnose-Design-Deliver" Smart Manufacturing Solutions for Tire Industry

Core Value: Precision Problem-Solving + Integrated Hardware-Software-Service Delivery = Quantifiable Results

1. Deep Diagnosis: 3D Operational Profiling

On-Site/Remote Assessment : Expert teams capture critical data:
- Plant layout (single/multi-level), equipment specs (mixers/openers), daily capacity (e.g., 5,000 semi-steel tires), staffing.
- Raw material types (NR, carbon black, etc.) & logistics flow.
Digital Twin Simulation : Predict bottlenecks (e.g., warehouse-production line distance inefficiencies) using proprietary simulation platform.

2. Tailored Solution: Integrated Hardware + Software + Service

Modular design based on MachTech's core systems:

Module	Key Features	Customization Highlights
Smart Batching	±0.1g accuracy, dust containment	Carbon black: Dense-phase conveying (anti-clogging tech) Liquids: Pump + pipeline heating (anti-coagulation) 200+ recipe management
Low-Temp Mixing	25% energy savings, superior uniformity	Optimized rotor speed for tread rubber -> enhanced wear resistance
MES Platform	Full traceability, OEE monitoring	Real-time curing data + QR-based lifecycle tracking
VOCs Treatment	Base: ≤30mg/m³ (Activated carbon + UV)	EU upgrade: RTO (95% thermal efficiency, ≤15mg/m³) + CE support
Smart Warehouse/AGV	4-way shuttle + WMS	Custom racks (500kg/layer), 40% faster throughput

3. Agile Implementation: Phased Delivery

Prefabrication : 30% faster install (core modules pre-built in Tianjin).
Adaptive Installation : "Ground + Mezzanine" structures for low ceilings; laser-AGV cross-floor logistics.
Seamless Integration : Proprietary protocols connect new/legacy equipment (e.g., vulcanizers).
Certification Support : Local compliance & TSE/ECE documentation.

4. Challenge-Driven Innovation

Challenge	Breakthrough Solution	Result
4m column spacing (SE Asia plant)	Foldable 4-way shuttle (3.5m aisle) Overhead conveyor for vertical material flow	Space optimization + full automation
EU IED Compliance (≤20mg/m³ VOCs)	RTO add-on (≤15mg/m³) SGS pre-testing + real-time monitoring	On-time CE certification
Legacy mixer data isolation	Non-invasive sensors + edge computing (OPC protocol) Scan-to-associate manual entries	Unified MES data ecosystem

5. Case Study: Overseas Tire Plant Transformation

Client Profile

Passenger tire maker facing:
① 30% defect rate (batching errors)
② Dust/VOCs non-compliance
③ 15-day delivery cycle (lost EU contracts)

Solution

Diagnose : Single-story workshop (6m height), 300m manual material transfer, 3 mixers (2 legacy).
Design : Integrated batching -> mixing -> AGV logistics -> emission control + MES/ERP sync.
Execution :
- Custom compact AGVs (1.2m turn radius) for narrow aisles.
- Legacy mixer retrofit with 4G edge gateways.
- 40-day launch (prefab + parallel construction vs. 90-day industry avg).

Results

Why MachTech?

26+ Years Expertise : Industrial IoT pioneer (est. 1996), National High-Tech Enterprise.
End-to-End Capability : R&D -> manufacturing -> deployment (Tianjin/Zhuozhou bases + 5 China offices).
Proven Scale : 506+ global clients; 1,470+ batching systems; 77+ MES deployments.
Market Leadership : >75% China share in rubber/engineering plastics; key supplier for China-Laos/Yawan Railways.
Innovation Backbone : 45 patents, 32 software copyrights, ISO 9001/14001, SGS-CE.
Global Reach : Exports to 20+ countries (EU, ASEAN, MENA).

Product Tags: digital rubber tire mixing solution integrated digital mixing center solution rubber tires industry mixing system

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