China X Ray Counter manufacturer
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
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Automatic X-ray counter machine for SMD reel and tray counting with 99.99% accuracy

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SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.

City: shenzhen

Country/Region:china

Tel:+86-1840-6666--351

Contact Person:
Mr.Jeff Chan
View Contact Details

Automatic X-ray counter machine for SMD reel and tray counting with 99.99% accuracy

Brand Name WELLMAN
Model Number IL-1000
Certification CE, FDA, ISO 9001
Place of Origin China
Payment Terms T/T
Delivery Time 7 work days
Packaging Details wooden case
Counting accuracy 99.9%
X-ray leakage ≤1 μ SV/h
Counting speed 7-10S/Reel
Max tube voltage 90kv, 110kv, 130kv
Detailed Product Description
1. Our Advantages
  1. High-performance hardware: 80kV long-life maintenance-free X-ray tube with 17” super definition FPD.
  2. Efficient unmanned operation: 12s/reel ultrafast counting plus AGV docking.
  3. Wide compatibility: Fits max 17” (430mm) reels/trays with moisture barrier bags.
  4. Intelligent system integration: Free updated AI algorithm compatible with MES/ERP/WMS and other systems.
2. Working Principle

Adopt microfocus X-ray penetration + AI deep learning algorithm to realize non-destructive, automatic, high-speed counting of SMD reels/trays without unpacking.

3. Hardware Parameters
X-ray sourceTypeMicrofocus
Max tube voltage80kV
Max tube current700μA
Focal spot size30μm
Flat panel detectorTypeSuper definition digital FPD
Effective area430mm*430mm
Pixel size139μm
Resolution3072*3072
Reel/tray countingMax sizeAuto mode 15” (380mm), manual mode 17” (430mm)
Max thicknessAuto mode 50mm, Manual mode 80mm
Min parts size01005
Speed12-15s
Accuracy01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Media typeReel materials, tray materials with moisture-proof bag
EquipmentDimensions2700mm (L) * 1400mm (W) * 1900mm (H)
Weight3000kg
Power supplyAC110-220V 50/60HZ
Max power4800W
Industrial PCI7 CPU, 16G RAM, 256G SSD+4T HDD
Display24” HDMI LCD
Management system connectionMES, ERP, etc.
WorkflowLoadingAfter the reel vehicle is pushed in, the manipulator automatically loads, supporting 7 to 15 inches of reel
Max loading quantity200 reels (7" with 8mm thickness)
Barcode scanningCan scan barcode, QR code
Reel transferAutomatic belt transfer
LabellingAutomatically print and paste labels after counting, and upload data automatically
UnloadingThe manipulator automatically put into the reel vehicle
SafetyRadiation leakageNo leakage, international standard: ≤1μSv/h
Back door safety interlockOnce users open the back door, X-ray tube will power off immediately. When the back door is open, users can’t turn on the X-ray
Emergency stopIn front of the operation position, press to power off
4. Speed and Accuracy
Reel sizeParts sizeQuantityAccuracySpeed
7” (180mm)010054000099.98%14-15s
7” (180mm)02011000099.99%13-15s
7” (180mm)04021000099.99%13-15s
10” (254mm)1206500099.99%12-15s
15” (380mm)12061000099.99%12-15s
5. Artificial intelligence deep learning algorithm

Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm. The algorithm can learn the counted component data, such as:

  1. Aspect ratio
  2. The angle of each corner of the component;
  3. Slope between components from inside to outside;
  4. Deformation of component images from the inside to the outside, etc.

As the number of components counting increases, the results become more and more accurate. When we need to count similar components, or larger trays, we can easily handle it.

6. Cloud database

Every Wellman X-ray counter can connect to our cloud database.

The data and images of the machine will be uploaded to the cloud, and the machine will automatically download the latest database.

Our engineers also optimize the algorithm in the background according to the images and data collected by each machine, and regularly update it to the database for customers.

Over time, the accuracy of counting will be closer to 100%, and the coverage of component types will become wider and wider.

When a machine counts a new kind of component, if the data of this kind of component is stored in our database, our software can directly call the data, which brings users higher efficiency, accuracy and coverage.

7. Sample images

                   

                   

                   

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