Intelligent Component Counter with Automatic Scanning codes and Automatic Label Printing

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SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.

City: shenzhen

Country/Region:china

Tel:+86-1840-6666--351

Contact Person:
Mr.Jeff Chan View Contact Details

Intelligent Component Counter with Automatic Scanning codes and Automatic Label Printing

Brand Name	Wellman
Model Number	XC-01
Certification	CE, ISO 9001,FDA
Place of Origin	China
Minimum Order Quantity	1
Packaging Details	wooden case

Detailed Product Description

Working Principle

Key Advantages

80kV closed type X-ray tube for extended lifetime and maintenance-free operation
17" Super definition digital flat panel detector (FPD)
Counting four 7" reels or one 15" (380mm) reel in under 10 seconds
Permanently updated AI deep learning algorithm with free updates
Integration with MES, ERP, WMS, and other management systems
Simultaneous automatic code scanning and label printing
No need to switch single/multi reel mode

Equipment Specifications

X-ray Source
Type	Integrated, microfocus
Max Tube Voltage	80kV
Max Tube Current	700μA
Focal Spot Size	30μm
Flat Panel Detector
Type	Super definition digital FPD
Effective Area	430mm * 430mm
Pixel Size	139μm
Resolution	3072 * 3072
Reel/Tray Counting
Max Size	17" (430mm)
Max Thickness	88mm
Min Parts Size	01005
Speed	7-10 seconds
Accuracy	01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment
Dimensions	1000mm (L) * 1300mm (W) * 1820mm (H)
Weight	580kg
Power Supply	AC110-220V 50/60HZ
Max Power	800W
Industrial PC	I7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer	24" HDMI LCD
Additional Functions
Auto Code Scanning	Barcode and QR code
Label Printing	Automatic label printing when reel is removed
Counting Record	Inquiry by time range and work order number
Management System Connection	MES, ERP, WMS, etc.
Mode Switching	Automatic single/multi reel detection
Work Order No.	Work order number recording supported
Safety Features
Radiation Leakage	No leakage
Back Door Safety Interlock	Automatic X-ray power off when door opens
Anti-pinch	Safety light curtain with immediate stop function
Emergency Stop	Front-mounted emergency stop button

AI Deep Learning Algorithm

Our counting software utilizes advanced artificial intelligence deep learning algorithms that automatically identify components without manual algorithm binding. The system continuously learns from component data including:

Aspect ratio analysis
Component corner angle detection
Slope analysis between components from inside to outside
Component image deformation analysis

As counting operations increase, the system becomes progressively more accurate. The algorithm efficiently handles similar components and larger trays with improved performance over time.

Cloud Database Integration

Every Wellman X-ray counter connects to our cloud database system. Machine data and images are uploaded to the cloud, and the system automatically downloads the latest database updates.

Our engineering team continuously optimizes algorithms based on collected data and regularly updates the database for all customers.

This continuous improvement process ensures counting accuracy approaches 100% over time, with expanding component type coverage.

When encountering new components, the system can directly access stored data for enhanced efficiency, accuracy, and coverage.

Speed and Accuracy Performance

Reel Size	Parts Size	Quantity	Accuracy	Speed
7" (180mm)	01005	40000	99.98%	9-10s
7" (180mm)	0201	20000	99.99%	8-9s
7" (180mm)	0402	10000	99.99%	7-8s
7" (180mm)	0603	5000	99.99%	7-8s
10" (254mm)	1206	5000	99.99%	7-8s
15" (380mm)	1206	10000	99.99%	7-8s

Sample Images

Product Tags: Intelligent X-ray component counter Automatic scanning component counter Label printing X-ray counter

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Intelligent Component Counter with Automatic Scanning codes and Automatic Label Printing

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