1. Main Features - Heavy-duty thickened cast iron frame with reinforced shock
absorption structure, stable operation under long-term high-speed
production.
- Wider weaving width design compared with 130B model, supports wider
finished wire mesh rolls to improve single output.
- High-precision VFD stepless speed regulation system, weaving speed
adjustable from 15 to 60 picks per minute.
- Dual induction broken-wire auto-stop device (mechanical +
photoelectric sensor). The machine cuts off power instantly once
warp or weft wire breaks to reduce waste products.
- Intelligent PID closed-loop warp tension control system, compatible
with wire diameter from 0.4mm to 2.6mm.
- Optional double warp beam assembly for non-stop continuous
production, less downtime for wire replacement.
- All core moving accessories including shuttle, reed and crankshaft
adopt alloy quenching treatment with strong wear resistance.
- Modular split design, easy disassembly, on-site maintenance and
spare parts replacement without complex tools.
- Independent winding traction unit, uniform rolling tension to avoid
wrinkling or deformation of wide mesh.
2. Core Advantages - Larger production capacity: Wider weaving range greatly boosts
hourly output, 40% higher efficiency than standard 130B wire
weaving machine.
- Ultra-low wire breakage rate: Precise constant tension control
keeps wire loss below 1%, effectively lowering raw material costs.
- Superior finished mesh quality: Even mesh aperture, flat mesh
surface, consistent tightness without distortion or loose wires,
meeting high-standard export requirements.
- Energy-saving frequency conversion motor, reduces idle power
consumption by nearly 30% compared with fixed-speed traditional
looms.
- Labor cost saving: A single operator can manage 3–4 units
simultaneously, reducing manual labor input.
- Strong raw material adaptability: Suitable for galvanized wire,
black iron wire, stainless steel wire, plastic coated wire and
copper wire.
- Extended service life: Thickened load-bearing components, normal
service life reaches over 10 years with regular maintenance.
- High compatibility for mass orders, ideal for large-scale wire mesh
manufacturing factories.
3. Application Scope of Finished Wire Mesh - Construction industry: Wall anti-crack plaster mesh, concrete
reinforcement mesh, building thermal insulation mesh.
- Agriculture & breeding industry: Farm breeding fence, chicken
cage mesh, livestock separation net, orchard protective mesh.
- Mining, chemical and filtration industry: Mineral particle
screening mesh, industrial liquid filter mesh, chemical
anti-corrosion separation mesh.
- Daily hardware & handicrafts: Anti-insect window screen,
barbecue metal net, decorative craft wire mesh.
- Municipal infrastructure: Road isolation guard net, slope
anti-erosion mesh, warehouse storage separation mesh.
4. Key Supporting Technologies - VFD variable frequency speed control technology, matching operation
speed flexibly according to wire hardness and mesh density
requirements.
- Closed-loop PID automatic tension adjustment technology to balance
warp tightness in real time.
- Dual-sensor broken-wire detection technology for fast automatic
shutdown protection.
- CNC precision machining technology for frame and transmission
components to guarantee assembly precision and running stability.
- Alloy surface quenching heat treatment technology to enhance
abrasion resistance of vulnerable parts.
- Constant-traction automatic winding technology to ensure neat
rolling of wide-size wire mesh.
5. Working Principle - Warp unwinding: Multiple groups of warp wires are released from
warp beams, passing orderly through heald frames and reed to form
uniform warp layers.
- Shed formation: Driven by crank-link transmission mechanism, heald
frames move up and down alternately to form a gap (shed) between
upper and lower warp wires.
- Weft insertion: The shuttle loaded with weft wire slides
horizontally through the shed to complete one weft penetration.
- Beating-up: The reed pushes forward tightly to compact the newly
woven weft wire and fix the standard mesh aperture size.
- Constant-traction winding: The woven wire mesh is evenly rolled
onto the take-up roller under stable traction. The above cycle
repeats continuously to form complete wide mesh rolls.
6. Complete Wire Mesh Production Process - Raw material incoming inspection: Test wire diameter, surface
coating and tensile strength; discard brittle, cracked or
unqualified metal wires.
- Warp beam winding: Wind qualified warp wire onto warp beams neatly
without overlapping or tangling.
- Machine threading: Thread each warp wire through heald eyes and
reed gaps strictly according to customized mesh hole size.
- Shuttle bobbin loading: Wind weft wire on small bobbins and install
bobbins inside machine shuttles.
- Parameter setting: Adjust weaving speed, warp tension and mesh
width on the electric control panel.
- Trial weaving: Produce a short test mesh to check aperture
uniformity; adjust tension or speed if defective mesh appears.
- Mass automatic production: Start continuous weaving, the machine
automatically winds finished mesh into standard rolls.
- Post-processing: Cut mesh rolls to required length, conduct full
surface inspection, then pack and store finished goods.
7. Standard Operation Procedures Pre-operation Preparation - Wipe off dust and residual broken wires on the machine surface;
check lubricant level of crankshaft, bearings and gears, replenish
grease when insufficient.
- Inspect all electric circuits, emergency stop button and
broken-wire sensors to confirm normal operation.
- Install warp beams and shuttle bobbins firmly, adjust initial warp
tension to standard parameters.
Running Operation - Turn on the control cabinet power, set production parameters on the
operation panel.
- Jog the machine at low speed to test mechanical movement; stop and
troubleshoot if jamming or abnormal noise occurs.
- Switch to automatic mode for formal weaving; patrol machine
operating status every 30 minutes.
- Pause the machine to replace weft bobbins once the wire inside
shuttle runs out.
Post-shutdown Steps - Stop automatic operation after finishing one full mesh roll, cut
off the woven mesh tidily.
- Disconnect the main power supply, clean waste wires and debris
inside the loom, and lubricate moving parts for the next shift.
8. Safety & Maintenance Precautions Safety Operation Rules - Operators must wear tight work uniforms; long hair must be covered
with hairnets to avoid being caught by rotating moving parts.
- It is forbidden to put hands into the shuttle running zone, heald
frame and beating reed when the machine is powered on.
- Press the emergency stop button immediately in case of jamming,
abnormal noise or wire winding failure; only carry out maintenance
after complete machine stop.
- Only professional maintenance personnel are allowed to open the
electric control cabinet; random modification of internal circuits
is prohibited.
Daily Maintenance Notes - Lubricate all rotating bearings every day; conduct a full
inspection of transmission parts every week.
- Regularly clean photoelectric sensors to prevent dust from causing
auto-stop system malfunctions.
- Do not feed wires beyond the machine’s rated diameter range to
avoid overload and equipment damage.
- Keep the workshop environment dry to prevent short circuits caused
by damp electrical components.
- Carry out comprehensive machine overhaul every 3–6 months, replace
severely worn shuttles, reeds and other vulnerable spare parts in
time.
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