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Shenzhen TingFeng Hardware Products Co.,Ltd
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Custom Precision Stamped Battery Contacts for Specific Designs

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Shenzhen TingFeng Hardware Products Co.,Ltd

City: shenzhen

Province/State:guangdong

Country/Region:china

Tel:86-755-82025163

Contact Person:
Mrs.Shirley
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Custom Precision Stamped Battery Contacts for Specific Designs

Brand Name TF
Model Number TF-008
Certification IATF 16949 / ISO 9001 / RoHS / REACH
Place of Origin Shenzhen, China
Minimum Order Quantity 1
Price 0.07-0.23USD
Payment Terms T/T
Supply Ability 10000000pieces/per month
Delivery Time 3days/Start
Packaging Details Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements)
Product Type Power Battery Connectors / Tabs / Busbars / Sense Terminals / Battery Nickel Strips / Cu-Al Composite Strips
Main Material Pure Nickel / Nickel-plated Steel / Stainless Steel / Pure Copper / Copper-plated Nickel / Copper-Aluminum Composite
Material Thickness 0.1-0.3mm / 0.3-0.5mm / 0.5-0.8mm / 0.8-1.0mm / 1.0-2.0mm
Process Type Progressive Die Stamping / Etching+Stamping / Bending / Embossing / Surface Polishing
Surface Finish Nickel Plating / Silver Plating / Tin Plating / Passivation / Anti-oxidation Coating
Contact Resistance ≤3mΩ / ≤5mΩ / ≤10mΩ
Welding Method Resistance Welding / Laser Welding / Ultrasonic Welding / Soldering
Application Industry Smart Energy / New Energy Vehicles / Energy Storage / Smart Wearables
Drawing Format PDF / STEP / DWG/DXF / IGES
Detailed Product Description
Custom Precision Stamped Battery Contacts for Specific Designs
Tingfeng Hardware specializes in customized precision battery contacts for smart energy applications, covering robot power batteries, smart wearable batteries, and energy storage systems. With a 2000+ mold library, common sizes are quickly matched, and full custom design is supported: from material selection, thickness to shape, ensuring optimal conductivity and weld reliability. IATF 16949 system guarantees automotive-grade quality, providing safe and efficient energy connection solutions for smart products.
Product Description
Battery contacts are the "arteries" of smart device energy systems; their conductivity, corrosion resistance, and mechanical strength directly affect product performance and life. Differentiated solutions are offered for various applications: humanoid robot high-rate batteries require low internal resistance and vibration resistance - pure nickel or nickel-copper composite strips are recommended; smart wearables demand thinness - 0.1mm nickel-plated steel with precision etching+stamping is used; smart energy storage systems emphasize corrosion protection - silver or tin plating is provided. All products pass salt spray and peel force tests, with complete inspection reports provided.
Product Features & Advantages
FeatureAdvantage to You
Multi-material composite stampingNi-Cu-Ni triple-layer composite formed in one step, balancing conductivity and cost
Precision etching + stampingComplex shapes via etching, ensuring smooth edges, burr-free
Missing-punch detectionFiber optic sensors in die monitor scrap ejection, preventing missing parts
Fully automatic cuttingCoil to finished cut, length tolerance ±0.1mm, suitable for automated assembly
Complete traceabilityEach batch traceable, material certificates and test reports provided
Product Specifications
Specification ItemDetail / RangeTolerance / Standard
Material TypePure Ni / Ni-plated steel / Stainless / Cu / Al / Cu-Al compositeSpecifiable
Thickness Range0.1 mm -- 2.0 mm±0.01mm
Max. Width150 mmProgressive die
Contact Resistance≤ 5 mΩ (Ni-plated steel)Measured
Welding MethodResistance / Laser / UltrasonicAdaptable
Salt Spray Test48h -- 240hNo red rust
Peel Strength≥ 5 N / 10mm widthPer customer requirement
Flatness≤ 0.05mm / 50mmLeveling available
Product Applications
  • Smart Energy & EV Charging: Robot power battery connectors, smart charging station power terminals, energy storage busbars
  • New Energy Vehicles: Power battery module connectors, BMS harness terminals
  • Advanced Wearables: Smartwatch wireless charging receiver, AR glasses battery contacts
  • Smart Home: Robot vacuum battery connectors, smart lock power terminals
Frequently Asked Questions
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
Product Tags: custom stamped battery contacts   precision stamped battery connectors   specific design battery contacts  
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