2200°C Vacuum Resistance Carbonizing Furnace with Uniform Heating for PI Film
After-sales Service Provided
Engineers available to service machinery overseas
Maximum temperature
2300 degree celsius
Model no.
NTI-DZL-54W
Working area
300x300x600mm
Input voltage
380v
Working atmosphere
argon protection
Application
Sic sintering
Detailed Product Description
2200°C Vacuum Resistance Carbonizing Furnace with Uniform Heating
for PI Film
Description:
Designed for industrial batch production, this 1-to-1 vacuum
resistance furnace utilizes high-efficiencyresistance heating to
reach operating temperatures up to 2200°C, supported by a
well-sealed vacuumchamber with an ultimate vacuum level of 20Pa.
Powered by 38oV three-phase electricity and controlled
bysilicon-controlled rectifier (SCR) modules, the system ensures
stable and uniform temperatureperformance even under long-duration
continuous production
Featuring a heavy-duty industrial structure resistant to wear from
continuous operation, its intelligent temperature control system
precisely adjusts heating rates and holding durations to ensure
consistentprocessing of large batches. This design minimizes
product deviation and enhances overall yield forhigh-demand
materials.
Fitted with automatic safety functions (vacuum leak detection,
over-temperature cut-off, power failureprotection) and a
streamlined operation interface, it reduces manual work and
operational hazards,rendering it suitable for mass production of
hard alloys, SiC components, and carbon materials
Application:
Graphite Electrode Production: Mass heat treatment for metallurgical and industrial
applications.
PI Film Debinding: High-throughput processing for carbon fiber precursor
manufacturing lines.
Radiation-Proof Material Sintering: Large-batch production of carbon-based shielding components.
Specification:
Resistance Furnace -- Technology Parameter
Lab usage
Production usage
NTI-DZL-54W
NTI-DZL-98W
NTI-DZL-300w
NTI-DZL-400W
NTI-DZL-720W
Working size
mm
300×300×600
350×350×800
500×500×1200
500×500×1600
600×600×2000
Heating type
/
Resistance heating
Control type
/
SCR control
HT zone capacity
L
54
98
300
400
720
Loading weight
g
HT zone capacity ×density(g/cm³)×1000 Remark:1L=1000cm³
IF power
Kw
100
150
300
400
650
Ultimate vacuum
Pa
20
Max.working
temperature
℃
2300
2300
2300
2300
2300
Usual working
temperature
℃
2200
2200
2200
2200
2200
Temperature
uniformity
℃
±10
±10
±10
±10
±10
Working
environment
/
Vacuum or Ar, Nitrogen atmosphere protection(micro positive pressure)
Furnace Configuration:
Control System: Optional 1-to-1 (one control cabinet for one furnace), equipped
with Delta PLC for stable, intelligent operation.
Key standard & optional components:
Vacuum System: Integrated high-performance vacuum unit (including vacuum pump,
valve group) to maintain stable vacuum environment during
sintering.
Gas Purifier: High-efficiency gas purification equipment (optional) to filter
impurities and ensure clean gas supply for atmosphere-controlled
processes.
Cooling Tower: Optional cooling equipment to achieve efficient heat dissipation,
ensuring stable operation of high-temperature components.
Temperature Measurement: Equipped with Raytek (US) infrared thermometer for real-time, accurate high-temperature monitoring (supports
precise temperature control up to 2200℃).
Air Compressor: Optional auxiliary equipment to provide stable air supply for
pneumatic components.
Feature Advantages:
High-Temperature Capability: Reaches up to 2200℃.
Vacuum & Resistance Heating: Vacuum environment prevents material oxidation.
Precise Control: Equipped with FP93 Japanese Shimaden High-Precise Temperature
Control System, ensuring stable sintering processes and consistent
product quality.
Versatility: Compatible with a wide range of materials (carbon,ceramics,
alloys, c/c,special powders), meeting diverse production needs.
Safety & Reliability: Equipped with short circuit, over pressure, over-temperature,
over current, water shortage, and other protection mechanisms for
safe operation.
After-sales Service:
We provide comprehensive after-sales support to ensure your
equipment operates smoothly:
Warranty: 1-year warranty for core electrical components against
manufacturing defects.
Lifetime Service: Lifetime technical support, including remote troubleshooting,
maintenance guidance, and replacement part supply (charged for
non-warranty parts).
Response Efficiency: 24-hour online consultation for urgent issues; on-site service
(available globally) can be arranged based on your needs (travel
costs extra).
