China Industrial Automation Control Systems manufacturer
Shanghai Fradwell Industrial Automation Co., Ltd.
Shanghai Fradwell Industrial Automation Co., Ltd.
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XL5E Ethernet Controller: Small Footprint, High Performance for Versatile Applications

XL5E Ethernet Controller: Small Footprint, High Performance for Versatile Applications

Model Number XL5E
Certification CE、UL、RoHS、KC 、CCC
Place of Origin China
Minimum Order Quantity 1
Price $95- $250
Payment Terms L/C,D/A,D/P,T/T,Western Union,MoneyGram
Delivery Time 3-5workdays
Type Programmable Logic Controller
Warranty Original Manufacturer's Warranty
Pakage Original Pakage
Shipping Term International Express(DHL/FEDEX/TNT/UPS/ARAMEX)/sea Freight / Air Freight / International Special Line
Freight Charge For Industrial Equipment (e.g., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
Detailed Product Description
XL5E Ethernet Controller: Compact Design for High-Performance Industrial Automation
The XL5E Ethernet Controller is a high-performance PLC engineered for modern industrial automation scenarios, featuring a compact, space-saving design that fits seamlessly into tight installation environments. Combining its small footprint with robust operational capabilities, this controller delivers reliable, efficient performance to meet diverse application needs—from factory assembly lines and machinery control to process automation systems. Equipped with advanced Ethernet connectivity, it ensures seamless data transmission and integration with existing industrial networks, making it a versatile, cost-effective solution for businesses seeking to optimize productivity without compromising on installation flexibility.
Product Features
  • Compact & Space-Saving Design: Ultra-small footprint enables easy installation in confined industrial spaces without sacrificing functional layout
  • High-Performance Core: Powerful processing chip supports fast logic execution and real-time data processing for complex control sequences
  • Advanced Ethernet Connectivity: Integrated enhanced Ethernet ports support standard industrial communication protocols for seamless data exchange
  • Versatile Application Compatibility: Compatible with wide range of industrial sensors, actuators, and expansion modules
Product Advantages
  • Space Optimization & Cost Reduction: Small size reduces control cabinet space requirements and installation costs
  • Superior Performance for Complex Tasks: Outperforms conventional controllers in processing speed and response time
  • Simplified Network Integration: Plug-and-play Ethernet functionality reduces debugging time and technical requirements
  • Strong Adaptability & Lower Replacement Costs: Wide compatibility minimizes downtime during equipment upgrades
Technical Specifications
Parameter CategoryParameterSpecificationRemarks
Basic CPU PerformanceProgram Capacity1 MBFlashROM, power-off retention with 3V coin battery
Basic CPU PerformanceBasic Instruction Execution Speed0.01-0.03 μs (LD instruction)~2-3× faster than XDM series
Basic CPU PerformanceData Register100,000 words (D register); 14,192 words (FD register)Adequate for large data processing
Basic CPU PerformanceMax Expandable I/O Points576 pointsSupports left & right expansion modules
Digital I/O (Core Models)XL5E-16T8 DI (DC24V, NPN/PNP), 8 DO (transistor, NPN/PNP)Smallest model for compact setups
Digital I/O (Core Models)XL5E-32T418 DI, 14 DO; 4×100 kHz pulse outputsBalanced for mid-range automation
Digital I/O (Core Models)XL5E-64T1032 DI, 32 DO; 10×100 kHz pulse outputsHigh-pulse for multi-axis control
High-Speed ProcessingHigh-Speed Counter3-10 channels; 80 kHz (single-phase), 50 kHz (AB phase)Adapts to diverse motion control needs
High-Speed ProcessingPulse Output2-10 channels, 100 kHz maxSupports up to 10-axis positioning
Communication InterfacesBuilt-in Ports1×RS232, 1×RS485, 2×RJ45 Ethernet (RJ45)Ethernet supports Modbus TCP, X-NET
Communication InterfacesSupported ProtocolsModbus ASCII/RTU, Modbus TCP, X-NET fieldbusSeamless integration with HMI/inverters
Mechanical & EnvironmentalDimensions (W×D×H)63.1 × 111.5 × 85 mmUltra-compact, fits standard DIN rails
Mechanical & EnvironmentalProtection RatingIP20Suitable for control cabinet installation
Mechanical & EnvironmentalOperating Temperature0-55 °C; Storage: −10-60 °CIndustrial temperature range
Mechanical & EnvironmentalOperating Humidity5%-95% RH (non-condensing)Stable in humid industrial environments
Mechanical & EnvironmentalCertificationCECompliant with EU industrial standards
Expansion & ProgrammingExpansion ModulesUp to 16 modulesFlexible for function expansion
Expansion & ProgrammingProgramming SoftwareXDPPro (V3.8.0b or later)Supports ladder logic & instruction list
Product Model Comparison
ModelCore ConfigurationKey FeaturesOverseas Adaptation Highlights
XL5E-16T8-point DI (DC24V, NPN/PNP compatible), 8-point transistor DO, DC24V power supply3-channel high-speed counter, 2-channel 100kHz high-speed pulse; 1×RS232, 1×RS485, 2×RJ45 Ethernet portsUltra-compact size, ideal for space-constrained equipment; CE certified
XL5E-32T16-point DI, 16-point transistor DO, DC24V power supplyBasic high-speed counting & pulse output; dual Ethernet ports + dual serial ports, supports Modbus TCP/X-NETBalanced I/O configuration, fits general machinery control
XL5E-32T418-point DI, 14-point transistor DO, DC24V power supply4-channel 100kHz high-speed pulse output, entry-level multi-axis positioning; supports left/right expansion modulesCost-effective choice for mid-range automation; easy debugging
XL5E-32PT416-point DI, 16-point transistor DO, DC24V power supply4-channel high-speed pulse, supports left-side ED expansion modules; OPC UA/DA, UDP protocolsMeets equipment networking needs in Europe and South America
XL5E-32T-VP16-point DI, 16-point transistor DO, DC24V power supplySupports EtherCAT, OPC UA/DA, enhanced industrial Ethernet interactionIdeal for high-end motion control scenarios
XL5E-64T632-point DI, 32-point transistor DO, DC24V power supply6-channel high-speed pulse output, 6-channel AB-phase high-speed countingSuitable for multi-axis linkage equipment
XL5E-64T1032-point DI, 32-point transistor DO, DC24V power supply10-channel 100kHz high-speed pulse, 10-channel AB-phase high-speed counting; high-speed communication via dual Ethernet portsFlagship model for multi-axis control, fits large-scale automated production lines
Industry Applications & Scenarios
Packaging Machinery (Europe, Southeast Asia, Middle East)
Small-medium vertical form-fill-seal machines, labeling lines, carton sealers, and flow-wrap equipment for food, pharmaceuticals, and consumer goods. Models: XL5E-16T (compact), XL5E-32T4/32PT4 (4-channel high-speed pulses).
Logistics & Material Handling (Europe, North America, India)
Conveyor sorting lines, AGV/AMR navigation controls, palletizers, and warehouse shuttle systems. Models: XL5E-32T (dual Ethernet), XL5E-64T6 (6-axis pulse control).
General Machinery (Southeast Asia, Middle East, South America)
Small CNC lathes, woodworking routers, metal bending/rolling machines, and textile winding frames. Models: XL5E-32T (balanced I/O), XL5E-64T10 (10-channel pulses).
Food & Beverage (Europe, North America, Southeast Asia)
Bottle rinsers, filling machines, canning lines, and small-batch dairy processing equipment. Models: XL5E-32PT4 (OPC UA/DA), XL5E-16T (small footprint).
Renewable Energy (Europe, Australia, Middle East)
Solar panel string inverters, small wind turbine pitch controls, and battery module assembly lines. Models: XL5E-32T-VP (EtherCAT), XL5E-64T6 (6-channel counting).
Medical Device & Lab Equipment (Europe, North America)
Small IV fluid filling machines, sample sorting systems, and bench-top diagnostic equipment. Models: XL5E-16T (ultra-compact), XL5E-32PT4 (precision fluid control).
Agricultural Machinery (Southeast Asia, Australia, South America)
Greenhouse ventilation/irrigation controls, small combine harvesters, and fertilizer spreaders. Models: XL5E-32T (dual serial ports), XL5E-16T (low power).
Common Installation & Operation Solutions
Incorrect Power Supply Connection (230VAC to 24VDC)
Cut off power and replace damaged modules. Use multimeter to verify terminal labels before wiring and add warning labels. Install reverse-polarity protection fuse to prevent secondary damage.
False I/O Signal Triggering in Humid Climates
Upgrade cabinet to IP54 rating, install dehumidifier. Separate power and signal cable routes, maintain ≥200mm distance between AC and DC wires. Ensure proper grounding with resistance <4Ω.
EtherCAT Communication Timeouts
Confirm XL5E model supports EtherCAT. Set slave addresses and communication cycle correctly. Check terminal resistors and use shielded Ethernet cables for bus lengths over 100m.
Program Loss During Power Outages
Enable "Data Retention" option in programming software. Set registers/timers to "power-off retention" mode. Check EEPROM status and format if necessary.
OPC UA Connection Failures
Update to latest firmware. Enable OPC UA server on PLC with correct port (default 4840) and security policy. Match endpoint URL and credentials on client side.
Motor Jitter and Positioning Inaccuracy
Verify pulse output channels match servo drives. Lower pulse frequency to drive's rated range and add acceleration/deceleration ramps. Use twisted-shielded cables and proper grounding.
High-Speed Counter Inaccuracy
Select correct counting mode and filter time. Check sensor mounting and coaxial alignment. Use oscilloscope to test signals and add isolators if noise is present.
Loud Noise and Output Point Faults
Add freewheeling diodes for inductive loads and current-limiting resistors for capacitive loads. Choose appropriate module type for load characteristics. Install EMI filters.
Certifications & Quality Assurance
CE Certification: Complies with EU Low Voltage Directive and Electromagnetic Compatibility Directive for European market access
UL Certification: UL 508 Industrial Control Equipment Safety Certification for North American applications
RoHS Certification: Complies with EU RoHS 2.0 Directive for environmental protection requirements
KC Certification (Optional): Available for South Korean market compliance
CCC Certification: Meets China's mandatory product certification requirements
Quality Control & Reliability
Manufacturing follows ISO 9001:2015 Quality Management System with 12 inspection procedures. Key components sourced from international brands. Reliability features include: MTBF ≥50,000 hours, vibration resistance (5~500Hz), IP20 protection rating. Global 18-month warranty provided.
Product Tags: XINJE XL5E Ethernet PLC controller   compact industrial PLC controller   high-performance Ethernet controller for automation  
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