XG2 EtherCAT Motion Controller: Faster Speed, Larger Capacity, All-Round Function Upgrade
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Detailed Product Description
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XG2 EtherCAT Motion Controller The XG2 EtherCAT Motion Controller is a high-performance industrial
control solution engineered for next-level automation efficiency.
Boasting faster response speed with ultra-low EtherCAT communication latency, larger load capacity that supports multi-axis and multi-device connectivity, and all-round upgraded functions covering precision interpolation, electronic cam, and multi-axis
synchronization, it delivers stable, accurate control for complex
production scenarios. Ideal for smart factories, CNC machinery, and
automated production lines, this controller simplifies integration,
cuts downtime, and boosts overall throughput to meet the demands of
modern industrial automation. Core Product Features
Core Competitive Advantages
Core Technical Specifications
XG2 Series EtherCAT Motion Controller Product Model List
Target Industries & Use Cases
Overseas Market Adaptation Tips
Common Installation & Operation Issues Q1: When connecting to servo drives in Europe/North America, the
system prompts communication failure. What's the problem? A: The most common issue is mismatched output signal types. Most
local servo systems in Europe and America use PNP wiring standards,
while domestic default models are NPN output. Solution: Replace
with PNP-optimized models (XG2-26T4-P/40T8-P) that fit overseas
standards; no need to rewire on-site, which saves modification
costs. Q2: After installing in North America, the controller frequently
restarts or reports power errors. How to fix it? A: This is mostly due to inconsistent power grid standards.
Solution: Use a high-quality step-down transformer (440V to 220V)
with a 24VDC switching power supply that supports 50/60Hz frequency
auto-switching. Q3: When configuring the EtherCAT network in the EU, why does it
show "for demo use only" and fail to enter formal operation? A: This is not a hardware issue but a software configuration
problem. Solution: Confirm the network card is EtherCAT-compatible
and enable virtualization technology (VT-d) in the BIOS. In
TwinCAT, right-click the incompatible network card and select
"Install Device as EtherCAT Master" to complete the configuration. Q4: In Southeast Asian SMT factories, the positioning accuracy of
the pick-and-place machine decreases when using XG2. What's the
reason? A: High ambient humidity and voltage fluctuations in Southeast
Asian workshops are the main culprits. Solution: Install a
waterproof shield for the controller in humid environments and
equip it with a voltage stabilizer to ensure the input voltage
stays within 18-30VDC. Q5: When expanding I/O points in German CNC machine tool factories,
the new slave modules cannot be recognized. How to troubleshoot? A: It may be related to the EtherCAT topology and cable length.
Solution: Ensure the total length of the EtherCAT line does not
exceed 100m per segment; use standard shielded twisted-pair cables.
For third-party modules, import their XML description files into
the configuration software first. Q6: In North American food packaging lines, the electronic cam
function is unstable, leading to uneven film tension. What should I
do? A: This is usually caused by mismatched motion control modes and
on-site speed requirements. Solution: Use the XG2's free mode
switching function; configure CSV mode for constant speed conveying
and CSP mode for precise positioning during labeling. Q7: When conducting CE certification in the EU, the controller
fails the EMC test due to electromagnetic interference. How to
address this? A: Solution: Use shielded cables for all EtherCAT and power lines,
and ensure the shielding layer is grounded at both ends. Keep the
controller away from high-power equipment by at least 30cm.
Configure the XG2's built-in anti-interference parameters to
enhance signal filtering. Q8: In remote maintenance for Southeast Asian customers, I cannot
access the XG2 controller via the network. What's the issue? A: Most Southeast Asian factories use private IP segments and
restrict external network access. Solution: Use the controller's
built-in Modbus TCP function to connect to the local router, and
configure port mapping on the router to open the maintenance port. Product Certifications & Quality Assurance Global Market Certifications
Full-Process Quality Assurance System
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| Product Tags: EtherCAT motion controller with high speed XINJE XG2 PLC with large capacity industrial motion controller with all-round functions |
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