China Industrial Automation Control Systems manufacturer
Shanghai Fradwell Industrial Automation Co., Ltd.
Shanghai Fradwell Industrial Automation Co., Ltd.
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VersaMax PLC | Modular Compact Controller for Light Industry Automation

VersaMax PLC | Modular Compact Controller for Light Industry Automation

Model Number IC200CPU001、IC200CPUE05、IC200UDR440
Certification UL、CUL、CE 、 IEC 61508(SIL 2/3)、IEC 62061(SIL CL 3)、 Class1 Zone 2、Class I Division 2
Place of Origin USA
Minimum Order Quantity 1
Price $300- $1000
Payment Terms L/C,D/A,D/P,T/T,Western Union,MoneyGram
Delivery Time 3-5workdays
Type Programmable Logic Controller
Warranty Original Manufacturer's Warranty
Pakage Original Pakage
Shipping Term International Express(DHL/FEDEX/TNT/UPS/ARAMEX)/sea Freight / Air Freight / International Special Line
Freight Charge For Industrial Equipment (e.g., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
Detailed Product Description
VersaMax PLC Overview
The VersaMax PLC is a modular, compact programmable logic controller specifically designed for light industry automation applications. Featuring a flexible modular architecture, it enables customized configurations based on application requirements, saving installation space while simplifying system expansion and maintenance.
Core Product Features
Hardware Configuration
  • 32K-128K memory capacity supporting floating-point arithmetic and real-time clocks
  • Dual serial ports (RS-232 & RS-485) with support for up to 2,048 discrete I/O points
  • Modular architecture allowing flexible expansion - each module supports up to 32 I/O points
  • Micro series offers 14-64 built-in I/O points in compact footprint, expandable to 176 I/O points
Software & Programming
  • Supports Ladder Diagram (LD), Sequential Function Chart (SFC), and Instruction List (IL) programming
  • Intuitive configuration via PAC Machine Edition software with fast scanning speed
  • Non-volatile flash memory for program storage with battery backup for programs, data, and clock (up to 6 months)
Application Scenarios
  • Ideal for light industry applications with limited installation space
  • Small production lines, packaging machinery, and material conveying equipment
  • Network interface modules support Profinet and Modbus TCP for multi-brand device interconnection
Core Parameters Comparison
Parameter CategoryIC200CPU001IC200CPUE05IC200UDR440 (Micro 40)
Dimensions (mm)66.8*128126*128*69.1-
I/O Capacity2048 discrete input/output points eachSupports up to 64 modules, 2048 discrete I/O points40 total I/O points, expandable to 170 points
Memory ConfigurationMax 34KB configurable memoryMax 64KB configurable memory-
Processing PerformanceBoolean execution: 1.8ms/kBoolean execution: 0.8ms/k-
Communication InterfacesRS-232, RS-485RS-232, RS-485, Ethernet (RJ45, 10Mbps)-
Power Requirements-5V: 220mA, 3.3V: 570mA19.2-30VDC, 5W input power
Complete Model Specifications
Product CategoryModelKey SpecificationsPower SupplyApplication Scenarios
Core Controllers (Micro Series)IC200UDR01028 I/O points, expandable to 140 points24VDCSmall packaging machinery, light-duty conveying equipment
Core Controllers (Micro Series)IC200UDR14040 I/O points, supports 4 analog expansion units120/240VACMedium production line automation
Core Controllers (Micro Series)IC200UDR44040 I/O points, expandable to 170 points24VDCDC-powered industrial equipment, warehouse automation
Core Controllers (Micro Series)IC200UDD06464 I/O points, supports high-speed counters24VDCHigh-speed sorting equipment, automated assembly lines
Digital Expansion ModulesIC200UEX01414 expansion points (8 input, 6 relay output)24VDCCore controller I/O expansion
Analog/Special Expansion ModulesIC200UEX736RTD expansion module for Pt100 sensors24VDCTemperature monitoring systems
Communication Expansion ModulesIC200PBI001Profibus DP remote I/O network interface24VDCIndustrial bus networking
Industry Applications
Light Industry & Packaging Machinery
Perfect for tight electrical cabinets in food packaging lines and plastic product forming machines. Controls filling, sealing, and labeling processes with expandable I/O points (up to 176) for additional functions like date stamping or quality inspection.
Automotive Parts Manufacturing
Reliable choice for component assembly and testing in auto parts factories. Controls robotic arms for welding, conveyor belt synchronization, and precision testing of automotive sensors with high anti-interference capability.
Petrochemical & Chemical Processing
Used in refineries and chemical plants for process control, valve regulation, and monitoring pressure/temperature in reaction vessels. Isolated I/O design prevents signal interference in corrosive environments.
Frequently Asked Questions
Q: After wiring and powering on, the PLC power light is on but expansion modules don't respond—is it a compatibility issue?
A: Check firmware consistency between controller and expansion modules, and verify connection sequence: Controller → Power Module → Expansion Modules. Ensure expansion cables are properly connected and check for bent module pins.
Q: Can find the PLC via Ethernet but connection fails—what to do with separated industrial networks?
A: Ensure computer IP is on same subnet as PLC. Check firewall ports (TCP 502 and 102). For CPUE05 models, switch from default serial communication to Ethernet mode in software.
Q: Connected Pt100 temperature sensor but PLC shows erratic values—is the sensor broken?
A: Verify correct wiring for 2/3-wire type, configure software parameters for correct sensor type and temperature range, and use shielded cables to prevent signal interference.
Q: PLC restarts suddenly during operation, especially when motors start—power voltage seems normal?
A: Motors cause voltage dips when starting. Use independent regulated power supply for PLC, add EMI filter, and ensure adequate power module capacity for expansion modules.
Q: How to protect PLC from dust and high temperature in harsh environments?
A: Install filtered dust cover, maintain cabinet ventilation with cooling fans, and use anti-rust agents on terminals. Choose modules with IP20+ protection rating for durability.
Product Tags: Emerson VersaMax PLC controller   modular PLC for light industry   compact automation controller with warranty  
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