Precision Welding Ratchet Insert F Clamp for Accurate Positioning The Precision Welding Ratchet Insert F Clamp for Accurate
Positioning is an industrial clamp specifically designed for
welding applications. Its core focus is on high-precision
positioning and suitability for welding conditions. Compared to
general-purpose quick-release F clamps, it features targeted
enhancements in clamping stability, positioning accuracy, and
resistance to high welding temperatures and vibrations. | Clamp arm material | High-strength alloy steel (40Cr) | | Surface treatment | High-temperature powder coating (temperature resistant up to 200℃) | | Ratchet gear module | 1.2mm | | diameter | 14mm/18mm/22mm | | Screw pitch | 2.0mm | | Maximum clamping force | 8kN/12kN/18kN/22kN/28kN | | Positioning accuracy | ≤0.2mm (within the entire clamping range) |
Proprietary structural design - F-type clamping arm: Made of high-strength alloy steel, forged and
heat-treated (quenching + tempering), with a straightness error of
the clamping arm ≤ 0.1mm/m.
- Ratchet adjustment system: Precision module gears (module 1.2),
adjustment stroke accuracy up to 0.5mm/step.
- Embedded positioning clamp: Hard alloy wear-resistant pads, with
V-shaped/flat dual-position design, and a gap between the pad and
the clamping arm slot ≤ 0.05mm.
- Screw locking mechanism: Trapezoidal precision threaded screw,
equipped with anti-loosening locking nut.
- Bottom connection structure: T-shaped slider with scale markings,
compatible with the T-slot of the 3D welding table.
Core advantages - Micron-level Positioning Accuracy: Precision Welding Ratchet Insert
F Clamp for Accurate Positioning. The straightness of the clamping
arms and the gap between the jaws are precisely controlled,
resulting in a positioning error of ≤0.2mm, solving the problem of
welding deviations caused by inaccurate positioning of traditional
clamps.
- Strong Resistance to Welding Conditions: The clamping arms are made
of high-temperature resistant material (short-term resistance up to
200℃), and the surface is treated with high-temperature powder
coating, preventing welding slag from adhering; the pads are made
of hard alloy material, which is wear-resistant and
impact-resistant, preventing welding spatter from damaging the
clamping jaws.
- Multi-position Adaptability: The clamping jaw pads have built-in
V-shaped/flat dual positions, allowing for welding and positioning
of pipes and plates without changing the clamp, reducing mold
change time.
- Deep Compatibility with Welding Tables: The bottom T-shaped slider
with scale can be directly embedded into the groove of a 3D welding
table, supporting the use of multiple clamps in combination to
achieve multi-directional positioning of complex workpieces.
- Convenient and Efficient Operation: The combination of ratchet
quick adjustment and screw rod precise fine-tuning improves
efficiency by 60% compared to pure screw rod adjustment, making it
suitable for mass welding production lines.
Applicable scenarios - Precision Welding Processes: Applicable to high-precision fields
such as automotive parts welding, medical device component welding,
and aerospace sheet metal welding.
- 3D Welding Table Compatibility: The Precision Welding Ratchet
Insert F Clamp for Accurate Positioning can be used with multi-hole
welding tables and modular welding tables to complete the welding
positioning of complex structures such as frames, boxes, and
trusses.
- Special Workpiece Welding: Suitable for welding irregular parts,
thin-walled parts, and lap welding of pipes and plates, preventing
workpiece deformation caused by excessive clamping force.
- Fixture and Jig Compatibility: The Precision Welding Ratchet Insert
F Clamp for Accurate Positioning serves as a core clamping
component in welding fixtures and jigs, and can be integrated into
automated welding production lines to improve welding consistency.
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