Custom Deep Hole Drilling Carbide Insert Index Drill Our custom deep hole drilling carbide insert index drill is a
highly advanced and efficient tool designed to meet the specific
needs of deep hole drilling applications. This drill combines the
durability and hardness of carbide inserts with a unique indexable
design, providing enhanced performance and versatility in various
industries. - The carbide inserts used in this drill are the key to its
exceptional cutting performance. Carbide is known for its
remarkable hardness, second only to diamond in some cases. This
hardness allows the inserts to cut through a wide range of
materials, including hardened steels, stainless steels, and various
alloys, with ease. The inserts also possess excellent wear
resistance, ensuring a long service life. They can maintain their
sharpness and cutting efficiency over an extended period of
drilling operations, reducing the frequency of tool replacements.
This not only saves costs but also minimizes production downtime.
The geometry of the carbide inserts is precisely engineered. The
cutting edge angles and shapes are optimized to promote efficient
chip formation and evacuation. They are designed to produce small,
well-defined chips that can be easily removed from the hole,
preventing chip clogging and ensuring a smooth drilling process.
- The carbide inserts are available in different grades and coatings,
allowing for customization based on the specific material and
drilling conditions. For example, a particular coating may be
applied to enhance the insert's resistance to heat and friction
when drilling high-temperature alloys.
- The indexable design of this drill offers several significant
advantages. Firstly, it allows for quick and easy replacement of
the carbide inserts. When one insert becomes worn or damaged, it
can be easily indexed or replaced without having to remove the
entire drill from the machine. This reduces tool changeover time
and increases productivity. The indexable design also provides
flexibility in terms of cutting edge geometry. Different inserts
with varying geometries can be used depending on the application
requirements. For example, a more aggressive cutting edge may be
selected for rough drilling, while a finer edge can be used for
finishing operations. This versatility makes the drill suitable for
a wide range of drilling tasks, from initial hole creation to
achieving precise final hole dimensions. Additionally, the
indexable design helps to distribute the cutting forces more evenly
across the inserts, reducing the risk of tool breakage and
improving the overall stability of the drilling process.
- The indexing mechanism is designed to be highly accurate and
reliable, ensuring that the inserts are properly positioned and
locked in place during drilling.
- This drill is specifically engineered for deep hole drilling. It
features a long and slender design with a coolant hole running
through the center. The coolant, which can be a cutting oil or a
water-soluble emulsion, is pumped at high pressure through this
hole and directed to the cutting edges. The coolant serves multiple
purposes. It cools the drill and the workpiece, preventing
overheating and maintaining the integrity of the carbide inserts.
It also lubricates the cutting process, reducing friction and
improving the surface finish of the hole. The high-pressure coolant
helps to flush the chips away from the cutting zone and out of the
hole. The flute design of the drill is optimized to facilitate the
smooth flow of chips along with the coolant. The combination of the
coolant system and the flute geometry ensures that chips are
effectively removed, preventing chip clogging and tool breakage.
The drill's long length and rigidity allow it to create deep holes
with high accuracy and straightness.
- The deep hole drilling capability of this tool makes it suitable
for applications in industries such as aerospace, automotive, and
machinery manufacturing, where deep and precise holes are often
required.
- Our carbide insert index drill is manufactured with a high level of
precision. The overall design of the drill, including the shank,
body, and the attachment of the carbide inserts, is carefully
engineered to ensure optimal performance. The shank is designed to
fit securely into the machine spindle, minimizing runout and
maximizing concentricity. The body of the drill is made from a
high-strength alloy steel that provides the necessary rigidity to
support the carbide inserts during drilling. The surface finish of
the drill is controlled to reduce friction and heat generation. A
smooth surface helps the drill to glide through the material more
easily, improving the overall drilling efficiency and the quality
of the hole surface. The precision engineering of this drill
results in high-quality holes with excellent surface finishes,
reducing the need for secondary finishing operations.
- Advanced manufacturing techniques and quality control processes are
employed to ensure that each drill meets the strictest standards of
precision and performance.
| Application | nonferrous metals, Synthetic Materials & Graphite, Steel, iron,
copper, aluminium, bronze, brass, plastic, aluminum alloy | | Drill Type | Carbide tip with indexable inserts | | Shank Type | Whistle Notch | | Point Angle | 142°, 118°, 144°, 135°, 140°, customized | | Surface Finish | High Temp/Hardness AlTiN, Multilayer TiCN/TiN, Bright(Uncoated),
Diamond, Super Life TiAlN | | Customized support | OEM, ODM, OBM | | Product name | brazed gun drill | | Minimum dia | 30mm | | Maximum dia | 65mm | | Meterial | Carbide tip | | Size | As customers required | | Usage | Deep hole drilling | | Coating | Available | | Drill type | single-fluted gun drill | | OEM & ODM | Accpected | | Drill bar material | Steel |
- In the aerospace industry, used for drilling deep holes in turbine
engine components, such as discs and shafts, for cooling channels,
fuel supply systems, and structural integrity.
- The automotive industry benefits from these drills in manufacturing
engine blocks, cylinder heads, and transmission parts. They can
create deep holes for coolant passages, piston sleeves, and other
critical components.
- In the machinery manufacturing sector, ideal for drilling deep
holes in spindles, gears, and housings, where precise hole
geometries and depths are needed for proper assembly and function.
- Can also be applied in the oil and gas industry for drilling holes
in drill bits and downhole tools, as well as in the manufacturing
of firearms and other defense-related equipment.
- Installation: The drill is installed in a CNC machine or a dedicated deep hole
drilling machine following the manufacturer's instructions. The
shank is properly inserted into the spindle and secured using the
appropriate clamping mechanism. The coolant supply system is
connected to the drill's coolant hole, ensuring a proper flow of
cutting fluid.
- Maintenance: Regular inspection of the drill is necessary. Check for signs of
wear on the carbide inserts, such as chipping or dulling. Inspect
the coolant hole for any blockages and clean it if required. The
drill should be stored in a clean and dry environment to prevent
corrosion. Lubricate the shank and other moving parts as
recommended by the manufacturer. If the drill shows significant
wear or damage, it should be replaced or reconditioned to maintain
optimal performance.
In conclusion, our custom Deep Hole Drilling Carbide Insert Index
Drill is a top-of-the-line solution for deep hole drilling
applications. Its carbide inserts, indexable design, deep hole
drilling capability, precision engineering, and ease of
installation and maintenance make it an ideal choice for industries
such as aerospace, automotive, machinery manufacturing, oil and
gas, and defense. If you are involved in any manufacturing process
that demands high-precision deep hole drilling, don't hesitate to
contact us. Our team of experts is available to provide you with
further information, technical support, and assistance in choosing
the right drill for your specific needs. |
