Custom POM Zinc Alloy Shaft Adjustable Torque Constant Rotary Damper Hinge

Product Introduction

Key Features

POM and Zinc Alloy Construction

• The use of POM in the construction of this hinge offers several significant advantages. POM is a high-strength thermoplastic with excellent mechanical properties. It is known for its low friction coefficient, which allows for smooth rotation of the hinge. This material is also highly resistant to wear and tear, ensuring a long service life even under heavy use. Additionally, POM has good chemical resistance, making it suitable for various environments where it may come into contact with different substances. The zinc alloy shaft further enhances the hinge's performance. Zinc alloy is known for its strength and durability. It provides a stable and rigid core for the hinge, enabling it to handle significant loads and forces. The combination of POM and the zinc alloy shaft results in a hinge that is both lightweight and robust, making it ideal for applications where weight and strength are both important considerations.
• The smooth surface finish of POM and the corrosion resistance of the zinc alloy contribute to the overall aesthetics and longevity of the hinge. It can maintain its appearance and functionality over time, even in harsh conditions.

Adjustable Torque

• The ability to adjust the torque of this rotary damper hinge is a key feature. It allows for customization based on the specific requirements of different applications. For example, in a delicate display case, a lower torque setting can be used to ensure that the door opens and closes with minimal effort, protecting the valuable items inside. In contrast, a heavier door or panel, such as those in industrial equipment or furniture with larger compartments, may require a higher torque to provide the necessary resistance and stability. The adjustable torque mechanism is designed to be precise and user-friendly. It can typically be adjusted using simple tools, enabling easy calibration during installation or maintenance. This flexibility makes it suitable for a diverse range of applications, from light-duty cabinetry to heavy-duty machinery enclosures.
• The precise torque control also contributes to the safety and durability of the connected components. By preventing excessive force or sudden movements, it reduces the risk of damage to the hinge, the attached door or panel, and the surrounding structure. This helps to prolong the lifespan of the entire assembly and minimizes the need for costly repairs or replacements.

Constant Rotary Damping

• The constant rotary damping effect provided by this hinge ensures a smooth and controlled movement throughout the entire range of rotation. Whether the hinge is being opened or closed, the damping force remains consistent. This is crucial in applications where a predictable and steady motion is required. For instance, in a door or gate, the constant damping allows for a seamless and quiet operation, enhancing the overall user experience. In a mechanical device with a hinged access panel, it provides a stable and controlled opening and closing, preventing any sudden jerks that could potentially damage the internal components. The constant damping also helps to reduce vibrations and noise, creating a more comfortable and efficient operating environment.
• The damping mechanism is engineered to be highly reliable and long-lasting. It can withstand the rigors of continuous use and maintain its performance over time, ensuring consistent control and protection for the application.

Durable and High-Quality Design

• Built with durability in mind, this custom hinge is designed to withstand the rigors of various environments and applications. The combination of POM and the zinc alloy shaft provides excellent resistance to wear, corrosion, and fatigue. It can handle repeated opening and closing cycles without significant degradation in performance. The hinge is also engineered to be resistant to dust and debris, ensuring that its operation remains smooth and reliable. The overall design is compact and efficient, allowing for easy integration into different structures and systems. The smooth surface of the hinge makes it easy to clean and maintain, further enhancing its long-term usability.
• The reliable construction of the hinge also guarantees that it can handle different loads and forces without compromising its performance. It is designed to provide a stable and secure connection, enhancing the overall safety of the application.

Specification Details

• Model No.	Torque Range	Operation Angle	Minimum Working Angle	Use Temperature	Body Material	Rotary Shaft Material	Use Oil	Lifted Open Force	Life cycle
  HIE-T099B	3-8KGF. CM	0-110°	30°-50°	-5°-50°°	PA66	Zinc Alloy	Silicone oil	N/A	50000 time

Application Scenarios

• Ideal for use in furniture, such as cabinets, wardrobes, desks, and chairs, providing a smooth and controlled operation for doors and panels.
• Suitable for industrial equipment, including machine enclosures, control panel covers, and access doors, ensuring safe and reliable operation.
• Can be used in household appliances, such as refrigerators, ovens, and washing machines, improving the user experience and protecting the appliance from damage.
• Also applicable in automotive interiors for glove box doors, console lids, and other hinged components, enhancing the functionality and comfort of the vehicle.

Installation and Maintenance

• Installation: The installation process is straightforward. The hinge is attached to the door or panel and the adjacent structure using simple screws or clips, depending on the specific design. Clear installation instructions are provided to ensure proper alignment and connection.
• Maintenance: Regular inspection of the hinge for any signs of wear, such as loose parts, a decrease in damping performance, or damage to the housing, is recommended. If any issues are detected, the hinge can be easily replaced. Cleaning the hinge with a mild detergent and a soft cloth is sufficient to keep it in good working condition.

Conclusion