Automatic Hairpin Motor Winding Machine for 1.0mm to 5.0mm Flat Wire Stator

Automatic Hairpin Motor Winding Machine for Flat Wire (1.0-5.0mm)

1. Descriptions and Key Features:​​

The Fully Automated Hairpin Winding Machine is engineered for high-performance electric motors, delivering exceptional winding accuracy and efficiency for flat wire stators. Featuring advanced PLC control and a user-friendly touchscreen interface, it ensures seamless operation and real-time monitoring.

• Fully Automated Operation: The entire winding process is fully automated, requiring minimal manual intervention, significantly enhancing production efficiency.
• High Precision: Equipped with a servo control system and precision mechanical components, it accurately forms the flat wire into the required shapes and sizes, ensuring product consistency.
• Quality Stability: Processing is strictly according to preset parameters, effectively avoiding quality deviations caused by human factors, thereby ensuring the stable and reliable quality of each batch of products.
• Rapid Production: The Fully Automated Hairpin Winding Machine rapidly completes the wire winding process, greatly reducing production cycles, and can meet the demands of mass production.
• Versatility: Easily adaptable to different specifications and models of flat wire motor winding needs by adjusting parameters and changing molds.
• User-Friendly Interface: Features an intuitive smart interface and straightforward operating procedures, simplifying operator training and reducing the complexity of operation.

2. Technical Specifications:

3. Advantages:

• Superior Accuracy: Achieves superior accuracy within ±0.10mm through advanced servo-cam cutting and optional laser paint stripping technologies.
• High Production Capacity: With a capacity of 900-1200 PCS per hour and compatibility for wire sizes from 1.0 to 5.0mm, it meets the rigorous demands of modern electric motor assembly lines.
• Automation: Features automatic mold changing and material discharge systems, enhancing productivity and consistency in stator manufacturing.

4. Production Line Profile:

The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.

5. OEM/ODM Profile:

Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.

6. R＆D Profile:

Boasting excellent service, a professional team, and reliable quality, Champyound offers a wide range of technical consulting and turnkey project services for the manufacturing of AC motors, DC motors, and brushless DC motors. Our services encompass motor cost evaluation, manufacturing technology, staff training, and comprehensive turnkey projects.

8. About Champyound:

Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc.