Truck Motor Stator Line Winding Machine High Precision Manufacturing

Motor Stator Flat Wire Automation Production Line for Medium and Large Mining Truck Stator

1. Descriptions:

The Flat Wire Motor Stator Production Line is designed for high-precision manufacturing of motor stators, utilizing the latest automation technologies to ensure efficiency and quality. This production line is capable of executing a range of processes including flat wire insertion, coil forming, automatic paper insertion, expansion, twisting, cutting, welding, painting, and electrical performance testing. It represents an integration of advanced mechanical motion control, software vision inspection technology, and MES line control systems to create a streamlined and intelligent manufacturing process.

The line is highly automated, with a focus on flexibility, and intelligence, making it adaptable to various stator types and designs. It is equipped to handle the complexities of modern electric motor production, particularly for new energy vehicles, where the demand for precision and efficiency is paramount. The production line is also scalable, allowing for future expansion or integration of new processes to meet growing industry demands.

2. Specifications:

3. Advantages:

1. The Flat Wire Motor Stator Production Line features a fully automated workflow from material input to finished stator output, significantly enhancing manufacturing efficiency and ensuring high consistency in stator quality through the use of precision machinery and automated processes.

2. The Flat Wire Motor Stator Production Line is designed with modularity in mind, allowing for quick reconfiguration or expansion to meet varying production volumes or customized stator specifications, which is essential for adapting to diverse market demands and maintaining minimal operational downtime.

3. Employing AI-assisted detection systems, the Flat Wire Motor Stator Production Line automates the identification and sorting of defects, thereby increasing the precision and efficiency of quality assurance measures and ensuring that only high-standard stators proceed to the next stage of manufacturing.

4. The integrated automation and precision control within the Flat Wire Motor Stator Production Line lead to reduced material waste and decreased labor costs, which in turn improves material utilization rates and boosts the overall efficiency of the production process.

5. The production line is equipped with an intelligent, user-friendly interface that simplifies operator training and reduces the complexity of daily operations. Its rational design also makes routine maintenance more accessible, thereby decreasing maintenance costs and reducing equipment downtime.

6. The Flat Wire Motor Stator Production Line is not only customizable to meet specific production requirements but also comes with comprehensive technical support. This ensures that the line operates at peak efficiency and remains up-to-date with the latest technological advancements in stator manufacturing.

4. Production Line Profile:

The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.

5. OEM/ODM Profile:

Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.

6. R＆D Profile:

Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.