3 Axis Desktop High Precision Automatic Dispensing Machine Robot Manufacture

3 Axis Desktop High Precision Automatic Dispensing Machine Robot Manufacture

Product description:

The product functions and advantages of multi-head dispensing machine are as follows:

Product function

1.  Multi-glue head synchronous dispensing:

• The main function of the multi-head dispensing machine is that it can simultaneously control multiple outlets for dispensing through a controller. Multiple glue heads can work independently or cooperatively, and can dispense multiple positions or multiple products at the same time, greatly improving the efficiency and speed of the dispensing. For example, in the mass production of electronic components, the multi-head dispensing machine can simultaneously dispense and fix multiple electronic components to quickly complete the production task.

2.  Precise dispensing control:

• Glue quantity control: It can accurately control the glue quantity of each dispensing head. Through advanced control system and dispensing valve technology, the volume or weight of glue can be accurately set according to different product requirements and dispensing process to ensure the consistency and accuracy of dispensing. For example, in the dispensing process of optical lenses, the amount of glue needs to be precisely controlled to ensure that the optical performance of the lens is not affected, and the multi-head dispensing machine can well meet this requirement.

• Dispensing position control: Using high-precision motion control system and positioning device to accurately control the dispensing position of each dispensing head, accurate dispensing of complex shapes and small areas can be achieved. For some products with special shapes or high precision requirements, such as tiny solder joints on integrated circuit boards, the connection parts of precision mechanical parts, etc., the multi-head dispensing machine can accurately apply the glue to the specified position.

• Dispensing speed control: According to different glue characteristics and dispensing process requirements, the dispensing speed can be flexibly adjusted to ensure that the glue can be evenly applied on the surface of the product to avoid problems such as glue accumulation and broken glue. For example, for glue with high viscosity, the dispensing speed can be appropriately reduced to ensure the quality of dispensing.

3.  Programming and teaching functions:

• Programming function: Equipped with a powerful programming system, users can programmatically set the path of glue, the amount of glue, the time interval of glue and other parameters to achieve automatic dispensing operations. The programming method is simple and easy to understand, and the operator can quickly get started, which improves the use efficiency and flexibility of the equipment.

• Teaching function: Support teaching mode, the operator can manually operate the dispensing head, so that the device can record the dispensing path and parameters, and then the device can automatically dispense according to the recorded information. This teaching function is very useful for some complex dispensing processes or trial production of new products, and can help users quickly determine the best dispensing scheme.

4.  A variety of glue adaptation: can adapt to a variety of types of glue, such as hot melt glue, silicone, epoxy resin glue, UV glue, AB glue and so on. For different glue, the equipment can adjust the dispensing parameters and use the corresponding dispensing valve to ensure that the glue can be smoothly extruded from the dispensing head and form a good bonding effect on the surface of the product.

5.  Visual inspection and recognition function (some advanced models) : some high-end multi-head dispensing machines are equipped with a visual inspection system, which can carry out visual inspection and recognition of the product, automatically locate the position of the glue, and carry out real-time monitoring of the quality of the dispensing. For example, the product is photographed through the camera, and then the image processing technology is used to analyze the position and shape of the product, so as to accurately determine the location and amount of glue. If the dispensing position deviation or dispensing quality problem is found, the equipment will issue an alarm in time so that the operator can make adjustments.

6.  Data storage and management functions: can store a large number of dispensing process parameters and production data, convenient for users to call and manage at any time. At the same time, the equipment can also transmit the production data to the host computer or other management systems to realize the information management of the production process and provide data support for the production decision of the enterprise.

Advantage

1.  Efficient production:

• High yield: Multiple dispensing heads work at the same time, greatly shortening the time of dispensing and improving production efficiency. Compared with the single-head dispensing machine, the dispensing speed of the multi-head dispensing machine can be increased several times or even tens of times, which can meet the needs of large-scale production. For example, in the production line of auto parts, the multi-head dispensing machine can quickly seal and fix multiple parts, improving the overall production capacity of the production line.

• Strong continuous operation ability: continuous dispensing operation can be carried out, reducing the downtime and refuelling time of the equipment, and further improving the continuity and efficiency of production. For some enterprises that need long-term continuous production, multi-head dispensing machine is an important equipment to improve production efficiency.

2.  High dispensing quality:

• Good consistency: Multiple dispensing heads can maintain a high degree of dispensing accuracy consistency under the precise control of the same control system. The amount of glue, dispensing speed and dispensing position of each dispensing head are very stable, thus ensuring the quality of each dispensing point is uniform and stable, and improving the overall quality of the product.

• Reduce human error: The automated dispensing process reduces the influence of human factors on dispensing quality and reduces dispensing defects caused by improper human operation. At the same time, the application of visual inspection system further improves the accuracy and quality stability of the glue.

3.  Wide range of application:

• Product diversity: can be adapted to different sizes, shapes and types of product dispensing needs. Whether it is small electronic components, precision optical instruments, or large mechanical parts, multi-head dispensing machines can be flexibly adjusted and dispensed according to the characteristics of the product.

• Extensive industry applications: widely used in electronics, automotive, optics, medical, machinery and other industries. In the electronics industry, it is used for the packaging of circuit boards and the fixing of electronic components. In the automotive industry, it is used for sealing and bonding of auto parts; In the optical industry, for the assembly of optical lenses, etc.; In the medical industry, it is used for the production and assembly of medical devices.

4.  Convenient operation:

• Friendly man-machine interface: It is usually equipped with intuitive man-machine interface, simple and convenient operation, and the operator can easily set dispensing parameters, start and stop the device through touch screen or buttons. Even people without professional and technical background can be skilled in operating equipment after simple training.

• Easy maintenance: The structure of the equipment is reasonable, and the layout of each component is compact and easy to disassemble and install. When the equipment needs to be maintained and cleaned, the operator can easily maintain each dispensing head separately, saving maintenance time and cost.

5.  Cost savings:

• Labor cost reduction: Efficient dispensing capacity reduces the reliance on labor, and a multi-head dispensing machine can replace multiple single-head dispensing machines or manual dispensing operations, thereby reducing the labor cost of the enterprise. Especially in mass production, the saving effect of labor cost is more significant.

• High glue utilization rate: the output of glue can be accurately controlled to avoid the waste of glue. At the same time, multiple dispensing heads can work at the same time, reducing the frequency of glue replacement and glue discharge time, improving the utilization rate of glue, and reducing production costs.

Specification: