Building Materials Ignitability Flammability Tester For Single Flame Source Test

1. Product Name and Purpose

2. Product Features

• Robust and Heat-Resistant Construction
  • The tester is constructed from high-quality stainless steel, which offers excellent resistance to corrosion and the ability to withstand the high temperatures generated during the testing process. The combustion chamber is carefully designed to provide a stable and uniform heat environment, minimizing any external factors that could affect the accuracy of the test results. The interior surfaces are smooth and non-reactive, ensuring that the flame and heat are directed solely at the sample.
  • The single flame source burner is a precision-engineered component. It is adjustable in terms of flame height, intensity, and angle, allowing for the replication of different real-world fire scenarios. The fuel supply system is reliable and accurate, ensuring a consistent flame output throughout the test. The burner is also equipped with safety features such as a flame sensor and automatic shut-off mechanism in case of any irregularities.
• Precision Instrumentation and Measurement Capabilities
  • Equipped with state-of-the-art sensors and a sophisticated data acquisition system, the tester can accurately measure ignition time with great precision. The flame sensors are highly sensitive and can detect the onset of ignition and the behavior of the flame, enabling accurate measurement of flame spread rate and the determination of whether the material sustains combustion. Temperature sensors within the chamber monitor the thermal conditions, providing valuable insights into the heat transfer and combustion kinetics.
  • The user interface is intuitive and user-friendly. Operators can easily set test parameters such as flame intensity, sample exposure time, and sample size. The data acquisition system records all test data in real-time and can generate detailed reports, including graphs and charts, for comprehensive analysis and documentation. The instrument also has built-in calibration functions to ensure the accuracy of the measurements over time.
• Flexible and Adjustable Test Setup
  • The test machine can accommodate a wide variety of building material samples, regardless of their shape, size, or thickness. The sample holder is adjustable and designed to securely grip different types of materials, from thin sheets to bulky samples. The ventilation system of the chamber is also adjustable, allowing for the simulation of different air flow conditions. This is crucial as air movement can significantly affect the ignitability and combustion behavior of materials, and the ability to control it provides more accurate and relevant test results.
  • It offers the flexibility to perform different test methods and standards. Whether it's a specific national or international building material ignitability standard, the machine can be configured accordingly. This versatility makes it suitable for both routine quality control testing and research and development activities, where new materials and formulations are being explored.

  • Complete set of configuration	The test machine consists of control cabinet, combustion chamber body, burner, solenoid valve, high voltage igniter, signal control line and sample holder.
    Power supply voltage	AC220V/10%, 50Hz
    Gas purity	> 95% propane gas, (customer-owned)
    Flame time	0 ~ 99 minutes 99 seconds can be set
    Holding time	0 ~ 99 minutes 99 seconds can be set
    Burner size	The burner consists of a nozzle with a diameter of Ȼ0.17mm and a regulating valve with four Ȼ4mm air suction holes.
    Flame height	20 ± 2 mm
    Burner inclination	45°
    Ignition system	High voltage electronic ignition, automatic ignition, reset

3. Product Functions

• Accurate Ignitability and Flammability Assessment
  • The primary function of the tester is to provide a detailed and accurate evaluation of the ignitability and flammability of building materials. By precisely measuring ignition time, it determines how quickly a material will ignite when exposed to a flame. A longer ignition time indicates a higher resistance to ignition, which is a desirable property in building materials. For example, in the case of insulation materials used in walls and roofs, a material with a slow ignition time can help prevent the spread of fire in the event of a building fire.
  • The measurement of flame spread rate is equally important. Materials with a slow flame spread rate are less likely to contribute to the rapid spread of fire within a building. The tester accurately quantifies this rate, allowing architects and engineers to select materials that will help contain a fire and provide more time for evacuation and firefighting efforts.
• Compliance with Safety Standards and Regulations
  • The building industry is subject to a multitude of safety standards and regulations regarding the fire performance of materials. The Building Materials Ignitability Flammability Tester for Single Flame Source Test is designed to meet and exceed these requirements. It enables manufacturers to conduct tests in accordance with relevant standards such as ASTM E136, which is widely used in the United States and many other countries. By using this tester, manufacturers can ensure that their products comply with the necessary safety regulations, facilitating market access and enhancing consumer confidence.
  • Regulatory bodies also rely on the accurate test results obtained from this tester to enforce building safety codes. It serves as a reliable tool for inspectors and certifying agencies to determine the suitability of building materials for use in different construction projects.
• Research and Development Support
  • In the field of building materials research and development, the tester is an invaluable asset. It allows material scientists and engineers to study the ignitability characteristics of new and innovative materials. For instance, in the development of sustainable building materials made from recycled or bio-based sources, the tester can be used to evaluate their fire performance and make improvements if necessary.
  • By understanding how different materials respond to a single flame source, researchers can develop strategies to enhance their fire resistance. This could involve the addition of flame retardants, modification of the material's microstructure, or the development of new manufacturing processes. The detailed data provided by the tester helps in optimizing these strategies and accelerating the development of safer building materials.

4. Production and Quality Assurance

• Stringent Manufacturing Process
  • The Building Materials Ignitability Flammability Tester for Single Flame Source Test is manufactured under strict quality control protocols. Each component is carefully sourced and inspected for quality and performance. The assembly process is carried out by highly trained technicians in a clean and controlled environment, ensuring the proper alignment and functionality of all parts.
  • The calibration of the burner, sensors, and measurement systems is a critical and regular part of the manufacturing process. It is performed using traceable reference standards to guarantee the accuracy and reproducibility of the test results. Rigorous quality audits and inspections are conducted at various stages of production to maintain the highest level of product quality.
• Quality Certification and Validation
  Our tester has obtained relevant quality certifications and has been validated by independent testing laboratories. It has been proven to provide accurate and reliable test results, conforming to the most demanding international and national safety standards for building materials. We also continuously update and improve our product based on the latest technological advancements and customer feedback to ensure its long-term performance and compliance.

5. Application Areas and Success Stories

• Building Material Manufacturers
  • A leading insulation manufacturer used the Building Materials Ignitability Flammability Tester for Single Flame Source Test to evaluate a new type of foam insulation. The test results showed that the material had a significantly longer ignition time and a slower flame spread rate compared to their previous product. This enabled them to market the new insulation as a more fire-safe option, meeting the increasing demand for energy-efficient and fire-resistant building materials. The company experienced a boost in sales and enhanced its reputation in the market.
  • A wallboard producer utilized the tester to develop a fire-retardant wallboard. By testing different formulations and additives, they were able to optimize the material's ignitability characteristics. The resulting wallboard met the strictest fire safety standards and was widely adopted in commercial and residential construction projects. The manufacturer was able to secure large contracts and expand its business operations.
• Architectural and Engineering Firms
  • An architectural firm used the test results from the tester to select appropriate materials for a high-rise building project. By choosing materials with low ignitability and slow flame spread rates for critical areas such as stairwells, elevator shafts, and corridors, they were able to enhance the overall fire safety of the building. The building design was approved by regulatory authorities without any issues, and the occupants have a greater sense of security.
  • An engineering firm incorporated the data from the tester into their fire protection engineering analysis. They were able to accurately predict the ignition behavior of different building materials and design more effective fire suppression and containment systems. This led to more efficient and cost-effective fire protection solutions for their clients, improving their competitiveness in the market.
• Research Institutions
  • A research institute focused on sustainable building materials used the Building Materials Ignitability Flammability Tester for Single Flame Source Test to study the fire performance of bio-based composites. The data obtained helped them understand the limitations and potential improvements of these materials. They were able to develop new bio-based composites with enhanced fire resistance, contributing to the advancement of sustainable building technology. Their research findings were published in leading scientific journals and attracted significant attention from the industry.

6. Service and Support

• Pre-Sales Technical Consultation
  Our team of experts provides in-depth technical consultations to help customers understand the capabilities and suitability of the Building Materials Ignitability Flammability Tester for Single Flame Source Test for their specific testing needs. We offer demonstrations and training to familiarize customers with the operation and functionality of the equipment before purchase. We also assist in selecting the appropriate test methods and accessories based on the materials and applications to be tested.
• After-Sales Service and Maintenance
  We offer comprehensive after-sales service, including on-site installation and commissioning. Our technicians are available for regular maintenance, calibration, and emergency repairs. We provide spare parts and upgrades to keep the tester operating at peak performance. We also offer service contracts that include preventive maintenance and priority technical support, ensuring the long-term reliability and availability of the equipment.
• Training and Technical Support
  We conduct training programs for new users to ensure they can effectively operate the tester and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization and compliance with relevant standards. We also provide software updates and support for the data acquisition and analysis systems, enabling customers to take full advantage of the latest features and technologies.