UL94 Stainless Steel Flame Test Chamber for Textiles and Apparel

• • Item	Specification
    Test temperature	0 ~ 500℃
    Temperature accuracy	± 1℃
    Opening diameter	25 mm
    Air flow	0 ~ 100 mm/s (adjustable)
    Power	AC 220 V, 50 HZ
    Dimension	L 1400 * W 600 * H 1900 (mm)
    Experimental part of the device	Furnace shell, Furnace tube, Inner tube, Sample disk, Heating jacket, Insulation, Thermal, Air source, Temperature control device, Automatic ignition device

3. Product Functions

• Accurate Flammability Classification of Textiles
  • The primary function of the tester is to accurately classify the flammability of textile and apparel materials according to the UL94 standard. By precisely measuring parameters like flame spread rate, afterflame time, and char length, it determines whether a fabric meets the specific requirements for a particular flammability rating. This information is crucial for manufacturers in selecting appropriate fabrics for different product lines and ensuring compliance with safety regulations.
  • For example, in the production of children's clothing, fabrics with a higher level of flame resistance, such as those meeting the UL94 V-0 or V-1 rating, are essential to minimize the risk of fire-related accidents. The tester enables manufacturers to screen and select fabrics that provide the utmost safety for young consumers.
• Research and Development Support for Textile Innovation
  • The Flammability Resistance Tester is an invaluable tool for textile research and development. It allows textile scientists and designers to study the flammability behavior of new and emerging fabric materials, such as high-performance synthetics, natural fiber blends, and flame-retardant-treated fabrics. By understanding how different fabrics respond to flame exposure, they can develop innovative textile formulations and treatments to improve their flammability resistance.
  • For instance, in the quest for more sustainable and fire-safe textiles, researchers can use the tester to evaluate the effectiveness of bio-based flame retardants or new fabric finishing techniques. This leads to the creation of textiles that not only meet safety requirements but also align with environmental and consumer trends.
• Quality Control and Compliance Assurance
  • For textile and apparel manufacturers, the tester serves as a reliable means of quality control. It ensures that each batch of fabrics and finished products meets the required flammability standards. Regular testing of incoming raw materials and in-process and finished goods helps maintain a consistent level of quality and safety.
  • In the upholstery industry, compliance with flammability standards is mandatory for furniture sold in many markets. The tester allows manufacturers to verify that their upholstery fabrics and finished furniture pieces meet the strict safety regulations, reducing the risk of fire hazards in homes, offices, and public spaces.

4. Production and Quality Assurance

• Stringent Manufacturing Process
  • The Flammability Resistance Tester UL94 Vertical And Horizontal Flame Test Chamber for Textiles and Apparel is manufactured under strict quality control protocols. Each component is carefully sourced and inspected for quality and performance. The assembly process is carried out by highly trained technicians in a clean and controlled environment, ensuring the proper alignment and functionality of all parts.
  • The calibration of the burners, sensors, and measurement systems is a critical and regular part of the manufacturing process. It is performed using traceable reference standards to guarantee the accuracy and reproducibility of the test results. Rigorous quality audits and inspections are conducted at various stages of production to maintain the highest level of product quality.
• Quality Certification and Validation
  Our tester has obtained relevant quality certifications and has been validated by independent testing laboratories. It has been proven to provide accurate and reliable test results, conforming to the UL94 standard and other international safety regulations specific to textiles and apparel. We also continuously update and improve our product based on the latest technological advancements and customer feedback to ensure its long-term performance and compliance.

5. Application Areas and Success Stories

• Apparel Manufacturing
  • In the apparel industry, the tester is widely used to evaluate the flammability of fabrics used in various types of clothing. A leading fashion brand used the tester to test a new line of evening gowns made from a blend of silk and synthetic fibers. The test results showed that the fabric had a satisfactory flame resistance level, meeting the requirements for general apparel. This allowed the brand to proceed with production, confident that the gowns would pose no significant fire risk to wearers.
  • For sportswear manufacturers, the tester helps in assessing the flammability of performance fabrics. A well-known sportswear company used the tester to develop a new fire-resistant running jacket. By testing different fabric compositions and treatments, they were able to create a jacket that not only provided excellent thermal insulation and breathability but also met the necessary safety standards, enhancing the safety and performance of athletes.
• Textile and Upholstery Production
  • In the textile industry, the tester is essential for evaluating the flammability of upholstery fabrics. A textile mill used the tester to produce a new line of flame-retardant upholstery fabrics for the furniture market. The test results enabled them to optimize the fabric formulation and manufacturing process, resulting in a product that met the strictest flammability requirements and had excellent durability and aesthetic appeal.
  • For the production of curtains and draperies, the tester is used to ensure that the fabrics have the appropriate flammability characteristics. A curtain manufacturer used the tester to select fabrics for a hotel project. The tested fabrics met the safety standards for commercial interiors, providing a safe and stylish solution for the hotel's guest rooms and public areas.
• Children's and Sleepwear Textiles
  • In the production of children's sleepwear, compliance with strict flammability standards is crucial. A children's clothing manufacturer used the tester to test the fabrics for their new collection of pajamas. The tester helped them identify fabrics that met the requirements for children's sleepwear, ensuring the safety and well-being of young customers.
  • For baby textiles, such as blankets and bedding, the tester is used to evaluate the flammability of soft and delicate fabrics. A baby product company used the tester to develop a line of flame-retardant baby blankets. The test results gave parents peace of mind, knowing that the blankets were safe for their infants.

6. Service and Support

• Pre-Sales Technical Consultation
  Our team of experts provides in-depth technical consultations to help customers understand the capabilities and suitability of the Flammability Resistance Tester for their specific textile and apparel testing needs. We offer demonstrations and training to familiarize customers with the operation and functionality of the equipment before purchase. We also assist in selecting the appropriate test methods and accessories based on the types of fabrics and applications to be tested.
• After-Sales Service and Maintenance
  We offer comprehensive after-sales service, including on-site installation and commissioning. Our technicians are available for regular maintenance, calibration, and emergency repairs. We provide spare parts and upgrades to keep the tester operating at peak performance. We also offer service contracts that include preventive maintenance and priority technical support, ensuring the long-term reliability and availability of the equipment.
• Training and Technical Support
  We conduct training programs for new users to ensure they can effectively operate the tester and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization and compliance with relevant standards. We also provide software updates and support for the data acquisition and analysis systems, enabling customers to take full advantage of the latest features and technologies.