38CrMoAI Single Screw Extruder Screw Barrel with Nitriding Layer 0.5-0.8mm and Barrel Diameter 35mm-500mm for Extrusion

38CrMoAI Barrel Material Single Screw Extruder Screw Barrel Featuring Nitriding Layer and Extruder Screw Type for Extrusion

Product Description:

The Single Screw Extruder Screw Barrel is a precision-engineered component designed to meet the demanding requirements of extrusion processes. This product is essential for efficient plastic and rubber extrusion, providing exceptional durability and performance in various industrial applications. Known as the One Screw and Barrel for Extrusion, this assembly integrates advanced material selection and surface treatment technologies to ensure long-lasting operation and superior wear resistance.

At the core of this product is the Barrel and Screw Assembly for Single Screw Extruder, which is meticulously crafted from high-quality 38CrMOAIA steel. This particular alloy is chosen for its outstanding mechanical properties, including excellent toughness, hardness, and resistance to deformation under high temperatures and pressures commonly encountered during extrusion. The use of 38CrMOAIA steel guarantees that the barrel maintains structural integrity and dimensional stability, even during prolonged periods of intensive use.

One of the standout features of this Screw and Barrel Assembly is its advanced nitriding treatment. The surface treatment process involves nitriding, which introduces nitrogen into the surface layer of the barrel to significantly enhance its hardness and wear resistance. The nitrided layer thickness ranges from 0.5 to 0.8mm, providing a robust protective coating that extends the service life of the extruder barrel by reducing abrasion and corrosion. This nitriding treatment ensures the barrel surface remains smooth and resistant to material buildup, thereby improving the overall extrusion quality and minimizing downtime for maintenance.

The Barrel Diameter options for this product range from 35mm to 500mm, offering versatility to suit a wide array of extrusion machines and production requirements. Whether used in small-scale laboratory extruders or large industrial systems, the barrel dimension can be tailored to match specific operational needs, ensuring optimal processing efficiency and consistent output quality. This wide diameter range also makes the One Screw and Barrel for Extrusion highly adaptable for different types of polymers and extrusion techniques.

In addition to its superior material composition and surface treatment, the design and manufacturing process of this Screw and Barrel Assembly emphasize precision and reliability. The nitriding treatment is carefully controlled to maintain uniformity across the entire surface, preventing weak spots and ensuring even wear distribution. This meticulous processing type enhances the barrel’s resistance to thermal fatigue and chemical attack, which are critical factors in extrusion environments where high temperatures and reactive materials are common.

Overall, the Barrel and Screw Assembly for Single Screw Extruder is engineered to deliver exceptional performance, durability, and efficiency. Its combination of 38CrMOAIA material, precise nitriding treatment with a 0.5-0.8mm nitrided layer thickness, and a broad range of barrel diameters makes it an ideal choice for extrusion professionals seeking reliable and long-lasting equipment. Whether you require a replacement barrel or a new screw and barrel assembly, this product offers the quality and technological advantages needed to enhance your extrusion operations.

Choosing this One Screw and Barrel for Extrusion ensures that your extrusion process benefits from reduced wear, improved thermal stability, and consistent output quality. The nitriding-treated surface not only extends the lifecycle of the barrel but also minimizes maintenance costs and machine downtime. This makes the Screw and Barrel Assembly a valuable investment for manufacturers aiming to optimize productivity and product quality in their extrusion lines.

Features:

• Product Name: Single Screw Extruder Screw Barrel
• Surface Treatment: Nitriding for enhanced durability
• Cooling Method: Water-cooled or Air-cooled options available
• Barrel Material: High-quality 38CrMOAIA
• Nitrided Layer Thickness: 0.5-0.8mm for improved wear resistance
• Barrel Hardness: HV900-1100 ensuring long service life
• Part of the Extruder Screw and Barrel System for optimal performance
• Designed as Single-screw Extruder Parts for efficient extrusion
• Compatible with Single-threaded Screw and Barrel for Extruding Machine

Technical Parameters:

Applications:

The Jialong Single Screw Extruder Screw Barrel is a high-quality component designed to meet the demanding needs of various extrusion applications. Originating from China, this product is engineered with precision, featuring a barrel hardness of HV900-1100 and a nitriding hardness of HV950-1100, ensuring exceptional durability and wear resistance. With a barrel diameter range of 35mm to 500mm and a nitrided layer thickness between 0.5-0.8mm, it is suitable for a wide range of extrusion machines.

This Extruder Screw and Barrel System is ideal for use in plastic extrusion, rubber processing, and other polymer-based industries. It plays a critical role in the efficient melting, mixing, and shaping of raw materials. The screw and barrel assembly is designed to deliver consistent performance, enhancing the quality of the final product. Its robust construction allows it to withstand high temperatures and pressures commonly encountered in extrusion processes.

The Extrusion Machine Screw and Barrel Unit is widely applied in manufacturing pipes, sheets, films, profiles, and various molded parts. It is especially beneficial for companies that require reliable and long-lasting screw and barrel assemblies to minimize downtime and maintenance costs. With a supply ability of 300 pieces per month and a minimum order quantity of just 1 set, Jialong offers flexibility and convenience for both small and large-scale production needs.

Priced competitively between USD $700 and $4500 per set, depending on specifications, this product comes securely packaged in a wooden package to ensure safe delivery. The delivery time ranges from 1 to 35 work days, allowing customers to plan their production schedules efficiently. Whether upgrading existing extrusion equipment or building a new line, the Jialong Single Screw Extruder Screw Barrel provides a reliable solution that enhances operational efficiency.

In summary, the Jialong Extruder Screw and Barrel System is essential for industries requiring precision and durability in their extrusion processes. Its advanced material properties, combined with customizable dimensions and competitive pricing, make it a preferred choice for a broad range of extrusion applications worldwide.

Customization:

Jialong offers premium Product Customization Services for the Single Screw Extruder Screw Barrel, designed to meet your specific extrusion needs. Our One Screw and Barrel for Extrusion units are crafted with high-quality 38CrMOAIA barrel material, ensuring durability and optimal performance.

Each Extrusion Machine Screw and Barrel Unit undergoes advanced nitriding surface treatment, providing a barrel hardness of HV900-1100 for enhanced wear resistance. Customers can choose between water-cooled or air-cooled cooling methods to suit their operational requirements.

With a minimum order quantity of just 1 set, prices range from USD $700/set to USD $4500/set depending on customization options. All products are securely packed in wooden packages to ensure safe delivery from our facility in China.

We have a supply ability of 300 pieces per month, with delivery times ranging from 1 to 35 work days, guaranteeing timely fulfillment of your orders. Trust Jialong for reliable and high-performance Extruder Screw and Barrel System solutions tailored to your extrusion machinery.

Support and Services:

Our Single Screw Extruder Screw Barrel product comes with comprehensive technical support and professional services to ensure optimal performance and longevity. We provide detailed installation guidance, operational training, and maintenance advice tailored to your specific extrusion needs. Our experienced technical team is available to assist with troubleshooting, performance optimization, and customization requests. Additionally, we offer prompt replacement parts and repair services to minimize downtime. Trust our dedicated support to help you achieve consistent, high-quality extrusion results with your Single Screw Extruder Screw Barrel.

Packing and Shipping:

Each Single Screw Extruder Screw Barrel is carefully packaged to ensure maximum protection during transit. The product is first wrapped in anti-rust paper and sealed in a plastic bag to prevent moisture and corrosion. It is then securely placed in a custom-fitted wooden crate or heavy-duty cardboard box to prevent movement and damage. All packaging materials are selected to withstand long-distance shipping and handling.

For shipping, we offer multiple options including sea freight, air freight, and express courier services. Each package is clearly labeled with product information, handling instructions, and destination details to ensure safe and timely delivery. We also provide tracking numbers for all shipments so customers can monitor their order status until it arrives at their doorstep.

Our logistics team coordinates closely with reliable shipping partners to guarantee that your Single Screw Extruder Screw Barrel reaches you in perfect condition and on schedule.