Parallel Twin Screw and Barrel with Ra 0.4μm-0.6μm Surface Roughness Nitrided Treatment and 4 Cooling Zones

Screw Surface Roughness Ra 0.4μm 0.6μm Dual Parallel Screws and Barrels Parallel Twin Screw and Barrel Designed to Improve Extrusion

Product Description:

The Parallel Twin Screw and Barrel product is a high-precision component designed specifically for use in advanced polymer processing machinery. Engineered to meet the rigorous demands of modern extrusion and injection molding processes, this product ensures optimal performance, durability, and efficiency. The Parallel Twin Screw Extruder and Barrels are crafted with meticulous attention to detail, incorporating state-of-the-art materials and manufacturing techniques to deliver superior results in various industrial applications.

One of the key features of this product is its nitriding depth, which ranges from 0.5 to 0.8mm. This nitriding process significantly enhances the surface hardness and wear resistance of the screws and barrels, thereby extending their service life and maintaining consistent performance over prolonged operational periods. This depth of nitriding is carefully controlled to ensure the optimal balance between toughness and durability, making the Parallel Twin Screw Extruder and Barrels ideal for processing abrasive and high-temperature materials.

The product specifications cover a wide range to accommodate different processing needs. The minimum specification starts at 35/77, while the maximum can go up to 92/188, providing flexibility for various extrusion and injection capacities. This range allows manufacturers to select the appropriate size according to their specific production requirements, ensuring compatibility with existing machinery or new installations. The diverse specification options emphasize the product's adaptability and its suitability for a broad spectrum of industrial applications.

Customization is a standout attribute of the Parallel Twin Screw and Barrel product. The barrel length can be tailored according to the precise requirements of the customer, enabling seamless integration into different machine configurations. This customization capability allows for optimizing the processing length, improving material flow, and enhancing the overall efficiency of the extrusion or injection process. Whether the application demands a compact setup or an extended processing zone, the barrel length can be adjusted to meet those needs without compromising performance.

Another important feature is the screw cooling system, which is designed to maintain optimal operating temperatures and prevent overheating during continuous production. The Parallel Twin Screw Extruder and Barrels are equipped with four screw cooling zones, ensuring uniform temperature control along the entire screw length. This multi-zone cooling approach helps in stabilizing the processing conditions, reducing thermal degradation of the polymers, and enhancing the quality of the final product.

The screw cooling power is rated at 3kw, providing sufficient energy to effectively dissipate heat generated during the extrusion or injection process. This cooling power ensures that the screws operate within safe temperature limits, thereby maintaining the mechanical integrity of the components and preventing premature wear. The efficient cooling system also contributes to energy savings and reduces the risk of production downtime caused by thermal issues.

In addition to these technical features, the Parallel Twin Screw and Barrel product supports the use of Twin Parallel Injection Screws and Barrels, a configuration known for its superior mixing, compounding, and processing capabilities. This design facilitates enhanced material homogenization, improved shear control, and consistent output quality, making it a preferred choice for manufacturers dealing with complex polymer blends or demanding production environments.

Overall, the Parallel Twin Screw Extruder and Barrels stand out as a robust, versatile, and high-performance solution for polymer processing industries. Their precise nitriding treatment, customizable specifications, advanced cooling system, and compatibility with twin parallel injection screws make them indispensable components in modern extrusion and injection molding applications. By choosing this product, manufacturers can achieve enhanced productivity, reduced maintenance costs, and superior product quality, ensuring a competitive edge in the dynamic field of polymer processing.

Technical Parameters:

Applications:

The Jialong Parallel Twin Screws and Barrels are precision-engineered components designed to meet the demanding needs of various industrial applications. Manufactured in China, these high-quality Dual Parallel Screws and Barrels are ideal for businesses seeking reliable and durable extrusion and molding solutions. With a minimum order quantity of just 1 set, companies can easily integrate these components into their production lines without excessive upfront investment. The pricing ranges from USD $4500/set to $9500/set, making them a cost-effective option for both small-scale and large-scale operations.

These Parallel Twin Screws and Barrels are widely used in the plastics industry, particularly in extrusion processes where consistent material flow and mixing are critical. Their advanced nitrided screw barrels, with a nitriding depth of 0.5-0.8mm, ensure enhanced wear resistance and longevity, even under high-stress conditions. The screws, made from premium materials such as 38CrMoAlA, SKD61, and 42CrMo, provide superior strength and durability. Additionally, the screw cooling system, featuring 4 cooling zones and a cooling power of 3kw, helps maintain optimal operating temperatures, preventing overheating and prolonging component life.

Packaging for the Dual Parallel Screws and Barrels is handled with care, using sturdy wooden packages to ensure safe delivery. With a delivery lead time ranging from 1 to 35 work days, Jialong offers flexible scheduling to suit varying production timelines. Payment terms are convenient, primarily via TT, supporting smooth and secure transactions. Furthermore, Jialong’s supply ability of 300 pieces per month guarantees steady availability to meet ongoing production demands.

These Parallel Twin Screws and Barrels are particularly suited for use in plastic extrusion, compounding, and injection molding machines. They are essential in industries such as automotive, packaging, electronics, and construction, where high precision and consistent material processing are required. Whether used in the manufacture of pipes, films, sheets, or pellets, Jialong’s Dual Parallel Screws and Barrels deliver exceptional performance, making them a trusted choice for engineers and production managers looking to optimize efficiency and product quality.

Support and Services:

Our Parallel Twin Screw and Barrel products are engineered for high performance and durability in various industrial applications. For technical support and services, we offer comprehensive assistance including installation guidance, maintenance tips, troubleshooting, and repair services to ensure optimal operation and longevity of your equipment.

Our experienced technical team provides support throughout the lifecycle of your Parallel Twin Screw and Barrel, helping you achieve maximum efficiency and minimize downtime. We also offer customized solutions tailored to your specific operational requirements.

Regular maintenance services include inspection, cleaning, and replacement of worn components to maintain peak performance. In case of any operational issues, our experts are available to diagnose problems and recommend effective solutions promptly.

For upgrades and enhancements, we provide options to improve the performance and adaptability of your Parallel Twin Screw and Barrel, ensuring compatibility with evolving production needs.

Trust our dedicated support and service programs to keep your Parallel Twin Screw and Barrel running smoothly, backed by industry knowledge and technical expertise.

Packing and Shipping:

The Parallel Twin Screw and Barrel product is carefully packaged to ensure maximum protection during transit. Each unit is securely wrapped with protective materials to prevent any damage from impacts or environmental factors. The product is then placed in a sturdy, custom-designed wooden crate that provides additional support and stability.

For shipping, we utilize reliable freight services with tracking options to guarantee timely and safe delivery. The packaging is clearly labeled with handling instructions and product details to facilitate smooth customs clearance and storage. Our commitment is to deliver the Parallel Twin Screw and Barrel in perfect condition, ready for immediate installation and use.