Parallel Twin Screw and Barrel with Ra 0.4μm-0.6μm Surface Roughness, 3kw Cooling Power, and 0.5-0.8mm Nitriding Depth

Min 35 77 Parallel Twin Screw and Barrel Providing Screw Surface Roughness Ra 0.4μm 0.6μm and Screw Cooling Power 3kw for Extrusion Applications

Product Description:

The Twin Parallel Screw and Barrel Set is a highly specialized component designed for advanced extrusion and injection molding applications. Engineered to deliver superior performance and durability, this product is tailored to meet the rigorous demands of modern manufacturing processes. Featuring a nitriding depth of 0.5-0.8mm, the screws and barrels exhibit exceptional surface hardness and wear resistance, ensuring prolonged operational life and reduced maintenance requirements.

One of the standout features of this Twin Parallel Injection Screws and Barrels set is its efficient thermal management system. Equipped with four distinct screw cooling zones, the design optimizes temperature control throughout the extrusion process. This cooling capability is powered by a robust 3kw cooling power system, which effectively dissipates heat generated during high-speed operations. Maintaining consistent temperature is crucial for achieving uniform material flow and high-quality end products, making the cooling zones an indispensable aspect of the Parallel Twin Screw Extruder and Barrels.

The barrel length of this product is fully customizable according to specific project requirements. This flexibility allows manufacturers to tailor the equipment to the exact dimensions needed for their extrusion or injection molding setups, enhancing compatibility and process efficiency. Whether the application calls for a compact configuration or an extended barrel length for more complex processing, this product adapts seamlessly to diverse operational needs.

In terms of specifications, the Twin Parallel Screw and Barrel Set accommodates a wide range of sizes, with minimum dimensions starting at 35/77 and maximum sizes reaching up to 92/188. This broad specification range ensures that the product can be integrated into various types of machinery and production lines, catering to both small-scale and large-scale manufacturing operations. The versatility in size and configuration makes it an ideal choice for industries requiring precise and reliable extrusion equipment.

The Parallel Twin Screw Extruder and Barrels are manufactured using high-quality materials and advanced fabrication techniques. The nitriding process, which imparts a hard, wear-resistant surface layer, is meticulously controlled to achieve the optimal depth of 0.5-0.8mm. This treatment significantly enhances the mechanical strength and corrosion resistance of the screws and barrels, enabling them to withstand the abrasive and high-pressure environments typical of extrusion and injection molding processes.

Moreover, the design of the Twin Parallel Injection Screws and Barrels ensures balanced torque and uniform material conveyance. The parallel arrangement of the screws promotes efficient mixing, melting, and homogenization of polymers or other raw materials, resulting in consistent product quality. The precise engineering of the screw geometry and barrel dimensions contributes to reduced energy consumption and improved throughput rates, making this product an excellent investment for manufacturers focused on productivity and cost-efficiency.

In summary, the Twin Parallel Screw and Barrel Set offers a comprehensive solution for extrusion and injection molding applications requiring high durability, precise temperature control, and customizable dimensions. With its nitriding depth of 0.5-0.8mm, four cooling zones powered by 3kw, and adjustable barrel lengths ranging from 35/77 to 92/188, this product delivers exceptional performance and flexibility. Whether integrated into new machinery or used as a replacement part, the Parallel Twin Screw Extruder and Barrels stand out as a reliable and efficient choice for enhancing manufacturing processes across various industries.

Technical Parameters:

Applications:

The Jialong Parallel Twin Screw And Barrel is a high-precision component designed for various industrial extrusion applications. Manufactured in China, this product combines advanced engineering with superior material quality, ensuring excellent performance and durability. The product features a nitriding depth of 0.5-0.8mm and a screw surface roughness of Ra 0.4μm-0.6μm, which significantly enhances wear resistance and operational stability. The barrel length is customizable to meet specific requirements, making it adaptable for diverse production needs.

Parallel Twin Screw Extruder and Barrels from Jialong are widely used in industries such as plastics, food processing, chemical, and pharmaceuticals. These components are ideal for compounding, mixing, and processing various materials due to their efficient screw design and robust barrel construction. The screws are equipped with advanced cooling systems, including both air cooling and water cooling options, which help maintain optimal operating temperatures and improve product quality during long production runs.

The Parallel Twin Screws and Barrels are suitable for scenarios where precision and reliability are critical. For instance, in plastic extrusion factories, they facilitate the consistent production of high-quality polymer compounds and pellets. In the food industry, they are used to process dough, snacks, and other materials requiring gentle yet thorough mixing. Chemical manufacturers benefit from their ability to handle corrosive or abrasive substances, ensuring longevity and consistent performance.

With a minimum order quantity of just 1 set and a supply ability of 300 pieces per month, Jialong ensures timely delivery within 1-35 workdays, depending on order specifics. The products are securely packaged in wooden packages to prevent damage during transportation. Payment terms are flexible with TT options available, making procurement convenient for businesses worldwide.

Overall, Jialong’s Parallel Twin Screw Extruder and Barrels offer exceptional value with prices ranging from USD $4500/set to $9500/set, catering to both small-scale operations and large manufacturing units. Their customizable features and robust construction make them a preferred choice for diverse extrusion applications, ensuring efficiency, durability, and precision in every use.

Support and Services:

Our Parallel Twin Screw and Barrel products are engineered for high performance and durability in various industrial applications. To ensure optimal operation, we provide comprehensive technical support and services tailored to your specific requirements.

Our technical support team offers expert guidance on installation, maintenance, troubleshooting, and performance optimization of the twin screw and barrel systems. We assist in diagnosing issues promptly to minimize downtime and enhance productivity.

We also provide customized service solutions, including on-site inspections, preventive maintenance programs, and refurbishment services to extend the lifespan of your equipment. Our engineers work closely with you to understand your process needs and recommend upgrades or modifications that improve efficiency and output quality.

Additionally, we supply genuine spare parts and accessories designed to maintain the integrity and performance of your twin screw and barrel assemblies. Training sessions and detailed technical documentation are available to equip your team with the knowledge needed for effective operation and maintenance.

Committed to excellence, our support services ensure that your Parallel Twin Screw and Barrel systems operate reliably, helping you achieve consistent results and maximize return on investment.

Packing and Shipping:

The Parallel Twin Screw and Barrel product is carefully packaged to ensure maximum protection during transportation. Each unit is securely wrapped with anti-corrosion materials and cushioned with high-quality foam to prevent any damage from shocks or vibrations.

The packaged product is then placed in a sturdy wooden crate that is designed to withstand rough handling and harsh shipping conditions. The crate is labeled clearly with handling instructions and product details for easy identification.

For shipping, we offer multiple options including air freight, sea freight, and land transportation, depending on the destination and urgency. All shipments are tracked to provide real-time updates and ensure timely delivery.

We also provide custom packaging solutions upon request to meet specific requirements or regulatory standards. Our logistics team works closely with customers to coordinate smooth and efficient delivery of the Parallel Twin Screw and Barrel product worldwide.