Automatic Cap Feeding System for Blow-Fill-Cap BFC Applications

Automatic Cap Feeding System for Blow-Fill-Cap (BFC) Applications

Shanghai Peiyu Packaging Technology Co.,Ltd.
Our PET Cap Conveyor System is engineered for seamless integration into blow-fill-cap (BFC) production lines, ensuring efficient, contamination-free transport of bottle caps to capping stations. Designed for high-speed bottling plants in the food, beverage, and pharmaceutical industries, this system enhances productivity while meeting stringent hygiene and safety standards.

Key Features & Advantages
Hygienic Design

Constructed with food-grade stainless steel (304/316) and FDA/EU-compliant materials.

Smooth surfaces and minimal crevices to prevent bacterial buildup.

Optional CIP (Clean-in-Place) compatibility for sterile environments.

High-Speed Performance

Handles up to 2,000 caps per minute with precision alignment.

Low-vibration operation reduces cap jams and misalignment.

Gentle Cap Handling

Anti-scratch belt/rail materials to preserve cap aesthetics.

Adjustable guides for diverse cap sizes (e.g., 18–38mm diameters).

Smart Automation

IoT-ready with sensors for real-time monitoring of cap flow and jams.

Compatible with Industry 4.0 for data logging and predictive maintenance.

Modular & Customizable

Flexible lengths (1–15m) and configurations (inline, curved, or elevated).

Integrate with rotary cappers, unscramblers, and vision inspection systems.

Technical Parameters
Parameter Specification
Capacity 500–2,000 caps/min
Cap Size Range 18–38mm diameter
Material Stainless steel 304/316, FDA-grade PU
Power supply 220V/380V, 50/60Hz
Noise Level <70 dB
Certifications CE, ISO 9001, EHEDG (optional)

FAQ
Q1: Is the conveyor suitable for hot-fill applications?
Yes, heat-resistant variants (up to 85°C) are available for hot-fill beverage lines.

Q2: How does it prevent cap jams?
Precision-guided rails and vibration dampeners ensure smooth cap flow.

Q3: Can it handle colored or embossed caps?
Absolutely. The gentle conveying mechanism avoids scratches or logo damage.

Q4: What maintenance is required?
Routine cleaning and belt tension checks; most parts are tool-free accessible.

Q5: Is the system compatible with existing BFC lines?
Yes, our team provides custom mounting solutions for seamless integration.

Why Choose Our Cap Conveyor?
EU & US Compliance: Meets FDA, EC 1935/2004, and GMP standards.

Energy-Efficient: Reduced power consumption vs. pneumatic systems.

24/7 Reliability: Robust design for continuous operation with <0.5% downtime.

Ideal for bottled water, juices, dairy, and pharmaceuticals, our conveyor ensures zero contamination, maximum uptime, and ROI-driven automation.