High speed and high quality 6000BPH speed 1000ml rooftop bag cream
packaging line
Shanghai Peiyu Packaging Technology Co.,Ltd.
PET/PE/PP/Glass bottle beverage packaging production line
Production line range: provide you with whole plant planning,
production line layout design; undertake overall packaging
production line; Undertake downstream/end packaging production
line;
Production line type: bottled carbonated/juice/tea/protein/ Dairy/
Functional/ Plant and other beverage production lines
Production line equipment: pre-treatment system, blowing, filling
and capping all in one machine, labeling machine, bottle/box
conveying system, Electrical control system, inverted bottle
sterilization chain, warm bottle/cooling spray tunnel, water
blowing machine, lane dividing machine, heat Shrink film packaging
machine, carton wrapping packaging machine, palletizer, etc.;
Auxiliary equipment: finished product detection, liquid level
detection, inkjet printer, weighing detection machine, etc.
Production line output: 6,000 bottles per hour-48,000 bottles per
hour
1.Introduction to 6000BPH speed 1000ml rooftop bag cream
packaging line:
Project name: Rooftop packaging box and palletizing project
Project implementation: New addition to open space
Project equipment: New rooftop packaging box machine and
palletizing machine
Project related parameters:
1).Product: Cream
2).Container type: Rooftop bag
3).Filling machine speed: Rooftop bag-6000 boxes/hour
4).Packaging type and arrangement: Rooftop bag 3*4/box (10
boxes/minute)
5).Packaging input running direction: To be determined
6).Empty pallet size: 1300mm×1100mm
7).Pallet material: Plastic pallet
8).Palletizing arrangement: On-site programming
9).Palletizing speed required by the production line: Meet the
actual requirements on site
2.Advantages of Peiyu Engineering and Equipment:
1).Automation:
The equipment solution provided by Peiyu is a mature fully
automatic production line solution. In order to achieve full
automation, it will be considered that the operation of other
equipment will not be affected during a short shutdown, greatly
improving production efficiency. Peiyu has many fully automated
successful cases in the beverage and canned food industries for
understanding and visiting.
Peiyu has always shared automation solutions with partners and
presented mature automation solutions to potential partners.
2).Processing technology:
For the equipment frame structure, Peiyu adopts the process of
welding first and then processing, which ensures that the technical
parameters and errors of the finished equipment are much higher
than the industry level, and guarantees the stability of the
equipment for long-term use. (If you want to achieve the process of
welding first and then processing, large-scale processing equipment
is required. Please conduct an on-site inspection to see if your
company has the ability to process large-scale processing).
3).Technical strength:
Peiyu has the certified Shaanxi Xi'an Peiyu Research Institute,
which has 45 relevant mechanical, electrical, and process
technicians (8 with senior titles).
4).After-sales service and technical support: Peiyu lightweight MES
system has remote online equipment management and automatic alarm
system. In order to avoid equipment failure due to improper
operation or inadequate maintenance during the production and use
of the equipment, Peiyu provides free equipment technical
inspections twice a year and technical training for relevant
personnel. It can effectively eliminate equipment failure risks in
advance, ensure product quality and improve production line
production efficiency.
3.The equipment list of the rooftop bag cream packaging line
includes:
Filling machine, inkjet printer,
Carton wrapping machine, metal inspection and weighing
machine,Carton inkjet printer,
Roof bag conveyor chain,90 degree turn,Single lane buffer
platform,Carton conveyor chain,
Dry lubrication system,Power (including inverter),Control
system,Carton vertical conveyor,Robot palletizer,Robot base,Clamp,
Carton sorting system,Stacker,Pallet conveyor chain,Power
(including inverter),Control system,Rail shuttle,Rail,Safety
protection system,
Operation platform.
4.Technical description of main equipment of rooftop bag cream
packaging line production line:
1) Introduction and characteristics of the keel flexible conveying
system:
Modular design, simple structure, firm and beautiful;
The system is easy to adjust and more flexible, with a minimum
turning radius of 160MM, which is convenient for transformation and
reuse;
Flexible conveying method reduces space occupation;
Low friction, low noise, clean and hygienic, and will not cause
secondary pollution; Meet the environmental hygiene requirements of
the food industry (GMP);
Low failure rate, low maintenance cost, can greatly improve
production efficiency;
Can meet high-speed operation requirements and long operating life;
Flexible conveyor chain, transmission device beam and connecting
accessories are highly versatile and can be reused when converted
to the second phase project. The line body recycling rate can
normally reach more than 90%.
Conveying characteristics:
(1) Modular design, easy installation and maintenance, simple
structure, sturdy and beautiful;
(2) High standardization, stable and reliable quality;
(3) The equipment width is easy to adjust, and products of
different specifications can be used on the same line;
(4) The line body is flexible, reducing space occupation, and the
turning radius is small and flexible;
(5) Low friction, low noise, clean and hygienic, through dry
lubrication, it meets the environmental hygiene requirements of
various industries (GMP);
(6) Low failure rate, low maintenance cost, greatly improving
production efficiency;
(7) It can meet the requirements of high-speed operation and has a
long service life;
(8) Low friction, low energy consumption, and the motor power is
only 0.55KW;
(2).Single channel buffer:
(1).Technical description:
Specially designed for rectangular roof bags and round glass
bottles;
First in, first out, no squeezing;
No additional auxiliary equipment required;
The equipment is designed for easy operation;
Easy to maintain and service;
Can be controlled independently or integrated;
Adaptive operation, reducing manual operation;
Easy to change models, no need to replace the entire equipment;
Imported U-shaped buffer (used to separate the continuously moving
glass bottles, and cooperate with the imported clamping bag turning
mechanism);
Imported bottle clamping turning mechanism (continuously conveying
the roof bags to each buffer conveyor);
Multi-column buffer conveyor platform (used to temporarily store
excess roof bags);
Exit clamping bag turning mechanism (used to convey the roof bags
on the buffer conveyor one by one);
Exit docking conveyor (used to receive the roof bags output by the
exit clamping bag turning conveyor);
PLC reserves 20% spare points;
The touch screen can display the set data and real-time monitoring
data, can set the speed of each motor and can quickly switch the
bag type, as well as fault indication; friendly human-machine
interface, can be switched automatically and manually, convenient
for operation and guidance during equipment adjustment;
According to the layout of the production line, the position and
number of HMI button stations are reasonably allocated to achieve
rationality and humanization.
The production line implements segmented control and reasonably
arranges on-site emergency stop buttons to ensure the safety of the
production site. The transmission between two single machines is
controlled separately in at least two sections;
When the inverter and servo fail, the fault code and explanation
are directly displayed on the operation screen, and the maintenance
personnel do not need to look through the manual again to find the
fault code and meaning;
The inverter parameters that need to be set are also placed on the
touch screen. When replacing a new inverter, there is no need to
set the variable parameters. Only the immutable parameters need to
be set. The servo drive can be quickly replaced. Just buy a new
drive and set the Ethernet address. All parameters can be
automatically written to the drive by the PLC, and the maintenance
personnel do not need to perform additional software configuration
on the drive;
The status of the inverter and servo is displayed in real time on
the touch screen to ensure that the maintenance personnel can have
a detailed view of the operating status of the components in the
electrical cabinet without opening the electrical cabinet;
The cache station will be The channel status is marked with
different colors, corresponding to the actual object, and the color
is switched in real time. When the machine fails, you only need to
compare the interface on the operation screen with the actual
object to identify and start the machine normally;
When a channel on the cache platform fails, this channel can be
temporarily blocked without affecting the overall operation of the
equipment. After the equipment recognizes the failure of this
channel, it will skip this channel and operate the next channel;
Due to the blockage of the rear section, the cache table
automatically enters the cache mode, at which time each channel is
filled step by step;
When the front and rear machines run smoothly, it automatically
enters the channel mode. At this time, the machine acts as a
channel and does not store bottles.
In the channel mode, in order to prevent the chain from wearing,
the channel will be switched every once in a while to ensure that
the chain is used evenly.
(2).Technical parameters:
Production capacity 6000 bags/hour
Cache time 5 minutes
3)Technical solution description of side-push wrapping machine:
(1).Equipment principle: The equipment will convey the products
through the high-speed lane division mechanism, arrange them into
multiple lanes at a time according to a certain quantity, and after
arranging them into the specified form, the box supply device
absorbs the cardboard to form and send it to the packing position.
The box pusher device isolates the single box product, pushes it
into the carton, and then transports it to the sealing position,
and automatically packs it through hot melt glue.
(2).Equipment features and advantages: This equipment is suitable
for various packaging forms of products such as roof bags, Tetra
Pak bricks, Tetra Pak crowns, etc.
(3).Technical parameters:
Power supply:380V, 3P, 50Hz
Voltage:220V, 1P, 50Hz & DC24V
Air pressure:5-7Kg/cm²
Air consumption:500NL/Min
Box loss rate:≤0.3%
Equipment dimensions:L6000xW2450xH2100 (mm)
Processing speed:10 boxes/min
Machine weight:3500 kg
Total equipment power:15 kw
4).CBSJC25 continuous vertical box conveyor:
(1) Main technical parameters:
Frame material: high-quality carbon steel
Conveying mode: vertical continuous conveying
Conveying speed: 15m/mim
Box conveying capacity: 700 boxes/h
Maximum box size: Carton: 440×240×440mm (length×width×height)
Carton: ≤850×800×700mm (length×width×height)
Maximum box weight: 22kg
Vertical box conveying mechanism: SEW motor
Power: 1.5kW
Box feeding section: Power: 650W
Overall dimensions of the whole machine: 1687×1520×h (working
height) mm
Overall weight: 2000kg
Power supply: domestic use, three-phase five-wire system, 380V,
50Hz, single-phase 220V
(2) Structural principle:
This machine is a vertical continuous up and down conveyor,
suitable for three-dimensional assembly line production. Its
structure is shown in the schematic diagram. It consists of a box
entry section, a vertical mechanism (box exit section), a box
conveying plate, a safety net, a plexiglass dustproof and an
electrical device. The whole machine is brand new and has not been
used. The equipment design meets the relevant standards and
requirements for edible oil.
The working principle is as follows:
Press the main switch to turn on the power, and then start each
transmission mechanism. The upper roller of the box entry section
is driven by the motor reducer. The item box is transported to the
box entry section by the flat box conveyor, and is blocked by the
upper roller of the vertical mechanism so that the item box stops
on the box entry section. Isolate the infrared radiation to close
the circuit. The main chain drives the box conveying plate to the
predetermined position, turn on the induction switch to turn on the
power, and the cylinder is operated through the solenoid valve, and
the push rod is pushed out to transport the item box to the
vertical mechanism. When the box runs a certain distance, another
induction switch works, the solenoid valve loses power, the
cylinder push rod shrinks, and the roller blocks the item box
again. This reciprocating cycle works so that the item box is
transported according to the operation law of the vertical
mechanism.
The box is transported to the vertical mechanism box conveyor
plate, and the box conveyor plate is driven up and down by the
motor reducer, chain, and axle. The main chain sends the box
conveyor plate out of the vertical mechanism, so that the item box
reaches the external plane box conveyor and the item box is
transported.
The infrared safety device will cause a malfunction when the
external plane box conveyor is blocked and the item box is blocked
on the box conveyor plate. With this safety device, the machine
will automatically cut off the power supply and stop conveying.
When the box is cleared, the vertical mechanism will automatically
continue to convey.
(3) Installation and commissioning:
The machine is calibrated with an empty vehicle before leaving the
factory. Due to its large size, it is assembled and debugged after
arriving at the user unit for easy transportation.
a.When installing the machine, it should be calibrated vertically
and horizontally to prevent tilting and ensure the smooth operation
of the machine. The machine installation site should leave enough
space for staff and repair personnel to facilitate operation and
maintenance. The size of the reserved hole on the floor is
1787×1620 (length×width)
b.Electrical wiring (refer to the electrical schematic diagram and
instructions)
The machine is calibrated under no-load before leaving the factory,
so the electrical devices in the machine meet the requirements.
After the electrical circuit in the machine is connected, connect
the external power supply and ensure that the machine casing is
well grounded. When the power is turned on, it is necessary to
check again.
c.Connect the air source, connect the air source pipeline, adjust
the pressure reducing valve on the triplex to ensure that the
cylinder has sufficient air pressure.
d.Debugging: After the machine is installed, first fill the
sprocket, chain, rail, and small wheel in the machine with engine
oil to ensure transmission lubrication. Press the main switch (at
the top of the machine) to turn on the power, and observe whether
the indicator lights such as the infrared hook and infrared safety
device are on. If it is on, it means the power is on, then press
the electric button to see if there is any jamming or abnormal
sound when the machine is running. If it is normal, start the
machine. The machine needs to run idle for 15 minutes, and observe
whether the transmission parts are running normally. If it is
normal, carry out the load test. The load test is checked according
to the technical conditions. The machine can be put into use after
installation and commissioning.
5) Introduction to Robot Palletizer Equipment (Pictures and related
parameters are for reference only):
(1) Technical Features:
Reliable operation: This machine uses a robot to accurately and
reliably stack boxes from the box conveyor on the pallet.
Smooth operation: The palletizing action is completed by the robot,
and the box lifting and lowering movements are accurate and smooth.
High production efficiency: During the operation of this machine,
the start and end are slow and smooth, and the movement in the
middle is faster, which shortens the non-working time and improves
production efficiency.
Easy to operate: This machine operates fully automatically and can
automatically adjust the operating speed and operate synchronously
with the entire production line.
Reasonable structure: This machine consists of a reasonable
mechanical structure, reliable pneumatic devices and advanced
electronic control technology, with advanced technology and simple
structure.
Safe and reliable: In addition to the protective cover and net,
this machine is also equipped with a photoelectric safety
protection device. When the operator mistakenly enters the danger
zone, it will automatically stop immediately.
The products to be palletized may increase or change. The robot can
adapt to the changes of new products by making some modifications
to the program or gripper.
A robot's palletizing unit can palletize multiple lines at the same
time, improving the efficiency of the entire production.
The robot is maintained every 20,000 hours, with an average failure
interval of 70,000 hours.
Meets hygienic requirements: The machine has low noise and uses
oil-free pneumatic components to avoid oil contamination.
Pallet conveyor line: carbon steel bending, surface spraying, three
chains synchronous transmission
Pallet supply system: storage quantity is not less than 10 pallets,
the size is designed according to your company's standards
Power system: SEW or your company's brand, control according to the
standard of maximum energy saving, program optimization control, to
achieve the excellent level of national energy saving standards
Production rhythm: through optimization calculation, the number of
standard boxes produced by your company's production line increases
by 30% of the grasping margin, optimizes the time sequence of each
part, reduces the running trajectory of the robot host, and
improves the grasping efficiency
Clamp part: customized composite clamp structure is adopted, with
the function of sucking box and grasping bottom plate;
intelligently optimizes the grasping position and improves the
utilization rate of the robot
Vacuum negative pressure system: standard industrial negative
pressure system is adopted, and subroutines are used for reasonable
optimization to improve efficiency and reduce energy consumption
Palletizing peripheral auxiliary system: cooperate with the
operation control of the host and multiple safety interlocks to
ensure the safety of the operation area
(2) Technical parameters
Palletizer model: ABBIRB660
Grip form: adopts suction cup and grasping composite clamp
Position repeatability: 0.2mm
Installation method: Ground installation
Body color: Creamy white
Wrist weight: 250 kg
Maximum arm span radius: 3.15m
Number of axes: 4 axes
Protection level: IP67
Robot weight: 1750kg
Ambient temperature: 0C～50C
Maximum humidity: 95%
Power consumption: 3.2KW (robot)
Power supply: 200-600V,50/60Hz
Compressed air
a.Air source pressure: 0.5Mpa
b.Working pressure: Cylinder 0.3Mpa
c.Air consumption: 2m³/h
Pallet conveying height: 600mm (adjustable)
Box conveying belt height: 800mm (adjustable)
(3) Main configuration:
Robot body: ABB (4-axis series)
Pneumatic components: SMC
Main motor: SEW or Allmat
5.Quotation and delivery time for rooftop bag cream packaging line:
(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required
for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer
deposit and product packaging samples.
6.Quality Assurance for rooftop bag cream packaging line:
(1).The company guarantees that the goods provided are brand new,
unused, made of the latest design and suitable materials, and meet
the quality, specifications and performance specified in the
technical contract in all aspects;
(2).The company guarantees that after the production line is
properly guided, installed and debugged, the equipment will reach
the various technical performance indicators of the product within
15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period
specified in the contract, it will be responsible for defects,
failures and damages of the production line caused by defects in
the design, process, manufacturing, installation, debugging or
materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the
acceptance of the production line. If during the quality assurance
period, it is found that the quality or specifications of the
equipment do not meet the contract provisions, or it is proved that
the equipment is defective (including potential defects or the use
of unqualified materials, etc.), the buyer has the right to propose
rectification to the seller within the product quality assurance
period according to the inspection certificate issued by the
statutory department;
(5).The company guarantees the mechanical properties of the
equipment provided, the quality of the product and the consumption
indicators of the product.
7.Equipment warranty for rooftop bag cream packaging line:
(1).After the equipment is accepted, a 12-month warranty is
provided, and the control system (standard Huichuan brand) provides
a 24-month warranty; during the warranty period, our company will
provide users with free spare parts and timely and effective
services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our
company guarantees that the maintenance personnel will rush to the
customer's site within 48 hours to help the customer eliminate the
fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with
a wide range of preferential technical support, sufficient spare
parts supply and other after-sales services for life;
8.Packaging and transportation for rooftop bag cream packaging
line:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed
frames, which are suitable for long-distance transportation,
moisture-proof, rust-proof, shock-proof, suitable for land
transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.
