Automatic Vacuum Homogenizer Stainless Steel 1000L Capacity Cosmetics Cream Making Machine
|
Detailed Product Description
|
Automatic Vacuum Homogenizer Stainless Steel 1000L Capacity Cosmetics Cream Making Machine Core Structure & Functional Features1. High-Speed Homogenization SystemThe core homogenization unit adopts a dual-stage rotor-stator structure, with a maximum rotational speed of 12,000 rpm and linear speed of 45 m/s. The adjustable rotor-stator gap (0.1-0.3 mm) generates intense shearing, cavitation, and turbulent forces, effectively breaking down oil droplets and solid particles into micro-sized dispersions (1-3 μm). This ensures complete fusion of oil-water phases, eliminating graininess and achieving a smooth, creamy texture. The homogenizer is equipped with a variable-frequency drive (VFD) motor (37 kW) for stepless speed adjustment (1,000-12,000 rpm), adapting to different cream formulations (oil-in-water, water-in-oil) without damaging sensitive ingredients (e.g., plant extracts, vitamins). 2. Vacuum SystemAn integrated high-efficiency vacuum pump maintains a stable vacuum degree of -0.095 to -0.098 MPa throughout the production process. This eliminates air bubbles generated during mixing, prevents oxidative degradation of active ingredients, and avoids surface porosity in finished creams. The sealed chamber design, paired with double mechanical seals and food-grade gaskets, prevents air re-entry and material leakage, ensuring consistent vacuum performance during continuous operation. 3. Multi-Mode Stirring SystemEquipped with a dual-agitation structure (anchor-type + paddle-type) driven by a 15 kW motor, the system eliminates mixing dead corners and ensures uniform material circulation. The anchor-type agitator adheres closely to the inner wall of the 1000L chamber, scraping residual materials and enhancing heat transfer efficiency. The paddle-type agitator promotes vertical material flow, ensuring all materials pass through the homogenization zone repeatedly. Stirring speed is steplessly adjustable (50-500 rpm), synchronized with the homogenization process via the control system. 4. Precision Temperature Control SystemThe 1000L chamber features a jacketed design, supporting both electric heating and circulating water cooling. The temperature control range is 20-80℃ with a precision of ±1℃, regulated by a PID (Proportional-Integral-Derivative) control system. This prevents thermal denaturation of heat-sensitive ingredients and ensures stable formulation matrix formation, critical for cream texture and efficacy retention. 5. Material & Hygiene DesignAll product-contacting parts are fabricated from 316L stainless steel, undergoing electrolytic polishing treatment to achieve a surface roughness Ra ≤ 0.4 μm. This design prevents material adhesion, reduces cross-contamination risks, and facilitates thorough cleaning. The equipment supports CIP (Clean-in-Place) operations, with dedicated cleaning nozzles in the chamber, homogenizer head, and pipelines, meeting cosmetic industry hygiene standards (GMP, FDA). 6. Automatic Control SystemA touchscreen PLC control system enables full-process automation, including parameter setting (homogenization speed/time, vacuum degree, temperature), real-time monitoring, and data recording. The system stores up to 100 formulation parameter profiles, allowing one-click switching between different cream products. Batch data (processing time, temperature, vacuum level) is automatically recorded and stored for at least 1 year, facilitating production traceability and quality control.
Working Process
Technical Data
After-Sales SupportWe provide comprehensive after-sales support to ensure the smooth operation of your production:
Whether you are engaged in cosmetics, daily chemicals, pharmaceutical, or other related industries, the Vacuum Mixer Emulsifying Homogenizer can meet your production needs for ointments, toothpaste, creams, lotions, and other products. It is your reliable partner for improving production efficiency, ensuring product quality, and realizing industrial upgrading.            
Frequently Asked Questions: Q1: I am not in China, how can I know your quality? A: We have a factory with 20 years, we have much experience to help our customers business better. Q2: How can we guarantee quality? A: Always a pre-production sample before mass production. Always final Inspection before shipment. Q3: What can you buy from us? A: Vacuum Homogeneous Emulsifying Machine/Homogenizing Mixer/Reverse Osmosis Water Treatment Machine/Automatic and Semi Automatic Filling Machine/Perfume Machine Q4: Why should you buy from us not from other suppliers? A: APVO company aims to build high quality, high efficiency, high performance equipment, stick to Science-First,People-oriented principles.We have the first-class after-sale service team and gain the customer's recognition. |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Product Tags: 1000L stainless steel vacuum homogenizer automatic cosmetics cream making machine vacuum homogenizer for cosmetics production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Related Products
|
Automatic High Efficiency Cosmetics Cream Mixing Machine Vacuum Emulsifier Homogenizing Blender |
|
Vacuum Emulsifying Homogenizer Cosmetic Cream Mixer |
|
Vacuum Emulsifier Mixing Face Cream Body Lotion Cosmetic Vacuum Homogenizer Mixer Cosmetic Mixing Machine |
|
500L Sunscreen Chemical Mixing Equipment Cream Lotion Heated Cosmetic Homogenizer Emulsifier Vacuum Emulsifying Mixer Machine |
|
Making Machine Vacuum Homogenizer Emulsifying Mixing Machine for Cosmetics |
|
Liquid Lotion Cream Emulsifying Machine Emulsifier Aloe Vera Gel Mixer Vacuum Mixing Mixer Homogenizer High Shear |
Email to this supplier