Customizable Precision Grade MCD Diamond Cutter For High Efficiency Machining

Technical Specifications

1. Customizable Tool Geometry

Tailor cutting tool parameters including:

· Edge angles

· Diamond width

· Tip radius

· Precision grades

· Shank specifications/ materials

· Dual-edge functionality (bottom & side cutting edges)

· 180° cutting arc configuration

(Custom orders require prior consultation with our technical team)

2. Mirror-Finish Machining

Achieves surface roughness down to Ra0.1 through:

· Optimized side-edge utilization for glossy base finishes

· Ultra-sharp cutting edges with micron-level precision

· Super high quality monocrystalline diamond material with vibration-resistant design

· Enhanced machining stability minimizing surface scratches

· Dramatically reduced scrap rates

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Key Advantages:

1. High-Efficiency Machining

2. Premium Material Selection

3. Extended Tool Lifespan

4. Customization Support

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Advantages:

MCD monocrystalline diamond cutting tools represent a revolutionary advancement in precision machining, outperforming conventional tool materials through these critical advantages:

·Ultimate Hardness - Vickers hardness exceeding 10,000 HV, surpassing cemented carbide (~2,000 HV) and cubic boron nitride CBN (~4,500 HV), enabling efficient machining of ultra-hard materials.

·Thermal Mastery - Thermal conductivity of 2,000 W/m·K (5× higher than copper) combined with ultra-low CTE (0.8×10⁻⁶/K) eliminates thermal deformation during machining.

·Atomic-Level Edge - Continuous single-crystal cutting edge achieves surface roughness down to Ra0.006μm (1/10 of PCD tools), enabling nanoscale mirror finishing.

·Wear Resistance - 200× greater abrasion resistance than cemented carbide, with over 800 service hours in continuous CFRP machining.

·Chemical Inertness - Non-catalytic bonding with non-ferrous metals eliminates material adhesion in aluminum/copper processing.

·Cost Efficiency - Supports 5+ regrinding cycles, reducing per-operation cost by 62% compared to CBN tools.

Unlike polycrystalline diamond (PCD), MCD's single-crystal structure eliminates grain boundary defects, tripling tool life in tungsten carbide (HRC92) machining with zero micro-chipping. For aerospace carbon fiber composites, it delivers Ra<0.02μm surface quality - two precision grades superior to conventional tools.

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Monocrystalline Diamond Inserts– Ultimate Rigidity!

Featuring exceptional hardness and thermal stability with broad material compatibility. Engineered for high-efficiency machine and reusable through precision regrinding. Key  characteristics include:

·Ultra-high wear resistance

·Superior thermal conductivity

·Low thermal expansion coefficient

·Outstanding impact resistance

·Razor-sharp cutting edges achieving surface roughness of Ra0.01-0.006μm for ultra-precisionmachining

Crafted from premium-grade monocrystalline diamond, these inserts deliver unmatched hardness  and wear resistance. Engineered with proprietary technology to ensure smooth cutting  performance and deformation resistance.

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Tungsten Steel Toolholders– Engineered for Durability!

Precision-ground tool shanks with smooth surfaces and optimized chamfering ensure:

· Enhanced vibration damping

· Secure clamping with anti-slip performance

· Superior rigidity from high-grade tungsten steel

· Extended operational lifespan

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Versatile Applications– Unmatched Adaptability!

Processable Materials:

Aluminum| Aluminum Alloys| Copper Alloys| Synthetic Fibers| Carbon Fiber| Glass| Plastics|Wood| Composites

Industry Applications:

Ideal for machining automotive components, ferrous metals, steel alloys, cemented carbides, non-metallic materials, and ceramics. Essential for precision part manufacturing in aviation,  automotive, machinery, electronics, instrumentation, and medical industries.