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Shaper Diamond Technology Co., Ltd
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HPHT Monocrystalline MCD Diamond Engineered Crystal Structure Mirror Smooth Surface

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Shaper Diamond Technology Co., Ltd

City: changsha

Province/State:hunan

Country/Region:china

Tel:86-731-8352-1833

Contact Person:
Mrs.Alice Wang
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HPHT Monocrystalline MCD Diamond Engineered Crystal Structure Mirror Smooth Surface

Brand Name INFI
Place of Origin China
Price Please contact customer service
Material HPHT Synthetic Monocrystalline Diamond
Crystal Orientation (111)
Wire Diameter Range φ0.003mm~φ2.0mm
Service Life Longest-lasting
Moderate lifespan Frequent replacement
Precision Mirror-smooth wire surface
Detailed Product Description

(111)-Oriented HPHT Diamond Wire Drawing Dies
Revolutionizing Precision Wire Manufacturing


Product Specifications

Material: HPHT Synthetic Monocrystalline Diamond

Crystal Orientation: (111)

Wire Diameter Range: φ0.003mm~φ2.0mm


Product Size Data

PRODUCT
NOMENCLATURE
NOMINAL
THICKNESS(MM)
THICKNESS
TOLERANCE(MM)
MINIMUM
INSCRIBED CIRCLE
DIAMETER(MM)
SCD111 070.70.66-0.750.8
SCD111 080.80.76-0.850.9
SCD111 090.90.86-0.951.0 
SCD111 101.0 0.96-1.051.1
SCD111 111.11.06-1.151.2
SCD111 121.21.16-1.231.3
SCD111 131.31.26-1.351.4
SCD111 141.41.36-1.451.45
SCD111 151.51.46-1.551.5

 


Key Applications

Stainless Steel Wire

Ultra-Fine Wires  Tungsten/Molybdenum (medical guidewires, SEM probes)

Precious Metals  Gold/Silver/Platinum (jewelry, electronic contacts)

Special Alloys  NiTi/Titanium

Industrial Wires: Copper/Aluminum (enameled wires, welding wires)


Features & Advantages

1. Engineered Crystal Structure

(111) plane aligned with <110> drawing direction for maximum shear resistance

Microhardness: 80-150 GPa

Young's Modulus: 1150-1300 GPa

2. Defect-Free Performance

No visible inclusions/cracks (20x optical microscopy inspection)

3. Proven Durability

4,000km service life in φ0.03mm copper wire production

85% lower cracking rate vs carbide dies in tungsten processing

4. Thermal Stability

0.005mm bore deformation at 1200℃

Efficient heat dissipation prevents wire oxidation


HPHT Diamond vs Traditional Materials

Comparison Aspect

HPHT Diamond

PCD

Cemented Carbide

Material Structure

Single crystal, no cracks

Grain-boundary prone

Porous, wears quickly

Service Life

Longest-lasting

Moderate lifespan

Frequent replacement

Precision

Mirror-smooth wire surface

Grain-induced roughness

Requires repolishing

Cost Efficiency

Lowest total cost

Mid-range value

Low upfront, high hidden

Versatility

Handles all metals

Struggles with soft metals

Basic copper/aluminum

Key Takeaway:
HPHT diamond acts like an "indestructible warrior" – more durable than PCD and more precise than carbide. Slightly higher initial cost, but saves money and hassle in the long run.


Product Pictures

Product Tags: HPHT Monocrystalline MCD Diamond   Engineered Crystal Structure MCD Diamond   Mirror Smooth Surface Monocrystalline Diamond  
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