Prefab Space Frame Steel Structure Building Metal Warehouse Construction

Prefab Warehouse Metal Space Frame Steel Structure Building

1. Materials
Prefabricated steel structure chemical plants utilize high-strength steel as the primary material, supplemented by connectors (bolts, welded joints), composite wall panels (rock wool or polyurethane sandwich panels), and fireproof/anti-corrosion coatings. Steel components are standardized in factories to ensure precision and consistency.

2. Applications
Widely used in petroleum refining, pharmaceuticals, food processing, and other industries. Ideal for rapid construction, modular expansion, or temporary facilities such as reactor workshops, storage tank platforms, and control rooms.

3. Key Attributes

• High Strength & Lightweight: Reduces foundation costs.
• Corrosion Resistance: Treated with galvanization or coatings.
• Modular Design: Enables flexible layouts and future modifications.
• Eco-Friendly: Recyclable materials and minimal construction waste.

4. Precautions

• Design Phase: Accurately calculate loads, wind pressure, and seismic forces.
• Transport & Installation: Segment large components for transport; require professional lifting teams.
• Maintenance: Regularly inspect coatings and bolts to prevent structural risks.

Table Translation

I. Full Lifecycle Resource Efficiency

A. Material Circularity

1. Steel Recycling Rate ≥95%: With the widespread adoption of electric arc furnace (EAF) technology in China by 2025, prefabricated steel components can be disassembled and remelted without damage, reducing mining demands and landfill pressures compared to concrete structures (recycling rate <30%).
2. Composite Panel Regeneration: Rock wool sandwich panels can recover 90% of metal cladding and 70% insulation materials via pyrolysis separation (EU CLIC® certification standard).

B. Construction Waste Reduction

1. Precision Prefabrication: BIM+AI-driven modular production reduces material waste to <3% (vs. 10-15% in traditional on-site construction), minimizing cutting scraps and cement mortar waste.
2. Dry Construction: Water-free assembly processes save approximately 500 tons of water per 10,000 m².

II. Carbon Emission Reduction

A. Production & Construction Phase

1. Low-Carbon Steel: Hydrogen-based direct reduced iron (DRI) processes reduce carbon emissions from 1.8 tons to 0.5 tons per ton of steel (Source: China Iron and Steel Association).
2. Transport Optimization: Modular design cuts transportation frequency by 70%, with a Shanghai project demonstrating a 42% carbon reduction.

B. Operational Efficiency

1. Lightweight Energy Savings: Steel structures weigh 50% less than concrete, reducing foundation material and HVAC energy consumption (15-20% savings).
2. Solar Integration: Roof-mounted flexible thin-film solar panels (25% efficiency) meet 30% of plant electricity demand.

III. Ecological Compatibility

A. Pollution Control

1. Dust-Free Construction: Factory prefabrication slashes on-site PM2.5 emissions by 90%, complying with the Air Pollution Prevention and Control Law (2025 Revised Edition).
2. Leakage Prevention: Steel’s deformation resistance enables double-layer anti-seepage flooring to block chemical soil contamination.

B. Biodiversity Protection

1. Temporary Land Use: Rapid assembly reduces construction time by 60%, minimizing ecological zone occupation (e.g., wetlands).
2. Green Roofs: Modular rooftops support corrosion-resistant vegetation to restore micro-ecosystems.

IV. Policy & Economic Synergy

A. Government Incentives

1. Carbon Tax Rebates: The National Green Building Evaluation Standard (2025) offers $150-300/m² carbon credits.
2. Fast-Track Approvals: Environmental assessments are expedited from 180 to 60 days for "green channel" projects.

B. ESG Value Enhancement

1. Corporate Ratings: MSCI ESG scores improve by 20-30% in "Resource Efficiency" and "Climate Action" metrics.
2. Supply Chain Compliance: Apple, Tesla, and other multinationals mandate green-certified factories, making steel structures a prerequisite.

V. Technological Frontiers

A. Carbon-Negative Innovations

1. CO₂ Mineralized Steel: Tsinghua University’s CO₂-cured coating sequesters 50kg CO₂ per ton of steel (2025 pilot).
2. Bio-Based Fireproofing: Cellulose-based coatings replace epoxy resins, cutting emissions by 80%.

B. Smart Systems

1. Digital Twin Monitoring: Real-time structural health tracking extends lifespan to 50 years.
2. AI Waste Sorting: Automated recycling achieves 98% material recovery.

Our Service

I. We would offer you the proposed design plan and the most valuable quotation based on the parameter of the following information.

1. Building Dimension: Length*width*height, eave height, roof type etc. 
2. Doors and windows: Dimension, quantity, position to put them if you have your own requirements. 
3. Local climate: Wind speed, snow load, earthquake etc. 
4. Insulation material for roof and wall: Sandwich panel or single metal sheet. 
5. Crane if have: Do you need crane beam inside the steel structure? And its capacity.
6. If have other requirements, such as fire proofing, isolated roof ,roof ventilation and daylighting etc, please kindly inform us. 
II. In accordance with your requirement, our experienced engineers would provide the best program.
III. We would give the best service to our client, including design, manufacturing,installation and after-sale service etc.

We can provide the service of installation, supervision, and training by extra. We will dispatch our engineers team to your country to guide the assemble work, and we will provide the detailed professional installation drawings and guide installation service team keep 24-hour online service ,they will help you to install your steel structure building .

IV. QC processing:

1. Every one week meeting for Quality Audit to solve the weakness during processing and procedures

2. Every two weeks meeting for employee training.

3. Producing as to the International Steel Structure Standard with ISO 9001 Quality Control System 

4. Each project, every 1 months, connect with clients for feedback and complaints, then improve the quality control actions. 

5. Quality inspection report for every process during production. Ensure 100% good quality products. 

FAQ

I. What kind of Industry Steel Workshop do you need?

There are very experienced, expertised engineers in our company who can design whatever shape of buildings as your request. Your building is a major investment and you take it seriously. So do we! .

II:Are you manufacturer or trade company?

We are professional manufacturer of steel structure building.

III:Do you offer guiding installation on site overseas for warehouse building? 

 Yes, we can provide the service of installation, supervision, and training by extra. We will dispatch our engineers team to your country to guide the assemble work, and we will provide the detailed professional installation drawings and guide installation service team keep 24-hour online service ,they will help you to install your steel structure building .

IV. What's the quality assurance you provided and how do you control quality? 
We have professional QC team monitoring the quality at all stages of the manufacturing process - raw materials, in-process materials, validated or tested materials, finished Goods and packing the Goods, we also accept the third party International inspection agencies to inspection the quality such as SGS,BV etc. 

V. Could you offer designing service? 

We have complete engineering team and we are using the state of the art designing and manufacturing software, Tekla, Advance Steel,Auto CAD, PKPM, MTS, 3D3S, Search etc. We are capable of designing and offering your economical solution to your needs if there is any inquiry. Please do not hesitate to contact which will be at your disposal at any time. Please note preliminary costing and design will be done at no extra cost.

IV:Is there any warranty available on the steel structure buildings?

The steel structure buildings have limited warranty. Usually,steel structure houses with long use lifespan which can reach 50 to 100 years which depending on material quality, design standards, construction quality, and subsequent maintenance.