Automatic 300mm PC-Controlled Wave Soldering Machine HXT-S2830M
Industrial Lead-Free Soldering System for Electronics Manufacturing
Production Line
Description
Customers who need flexible production and pay attention to
environmental protection certification will give priority to touch
screen models. Customers who pursue maximum mass production
efficiency and unified product specifications are more suitable for
computer-controlled versions, both devices support 300 mm maximum
board width and lead-free process, computer control can save file
data, more high-end on the grade.
1. Dynamic width adjustment technology is used in wave soldering of
touch screen
support 50 to 300 mm range of real-time touch sliding adjustment,
no shutdown can be adapted to different sizes of circuit board.
Computer wave soldering needs to select the preset gear (100 mm/200
mm/300 mm) through the external computer, and the production must
be suspended and the guide rail accessories must be replaced
manually.
2. Control precision of lead-free process
The touch screen model is equipped with an intelligent temperature
control module that automatically compensates for lead-free solder
temperature fluctuations (± 1.5 °C) , and has a built-in lead-free
alloy formula library such as SAC305/307. Computer-controlled
models require manual input of temperature parameters with a
temperature control deviation of ± 3 °C, requiring engineers to
recalibrate the system when replacing lead-free solder.
3. Realization of double wave soldering function
The touchscreen version directly controls turbulence crests and
smooth crests via an interface that separates them. Wave strength
(0-10 levels) and thickness (0.5-3mm) can be adjusted with
gestures. The computer control model needs to load the double peak
parameter file in the software in advance. In the production
process, the peak shape can not be modified in real time, and must
be connected to the computer for debugging.
4. CE and RoHS authentication compatibility
Touch screen and computer wave soldering equipment factory equipped
with double certification (CE + RoHS) , touch interface can access
the electronic certificate and solder composition report at any
time, purchase special lead-free solder paste and submit to third
party testing.
Product Specification
Model | S2830M /S2830D |
Configuration | Computer control |
Three-stage hot air heating |
Double crest |
Self-cleaning titanium claws |
Automatic pumping flux |
Tin furnace electric in and out |
Spray swing: stepper motor |
1. wave Quantity | 2 wave |
2. Overboard width | Max300mm |
3. Melting capacity of tin furnace | 280KG |
4. Preheating length | 1500mm |
5. Peak height | 12mm |
6. Foot length of board components | 10mm |
7. PCB board transportation height | 750±20mm |
8. Starting power | 15KW |
9. Operating power | 5KW |
10. Tin furnace power | 9KW |
11. Preheating power | 6KW |
12. Motor power | 0.25KW |
13. Control method | Computer |
14. Rack size | 2800*1200*1500mm |
15. Dimensions | 3600*1200*1600mm |
PCB board transportation speed | 0-1.8m/min |
Preheating zone temperature | Room temperature -180℃ |
Heating method | Hot air |
Cooling zone | Axial air cooling |
Tin furnace temperature | Room temperature—300℃ |
Direction of transport | left→right |
Temperature control method | PID+SSR |
Machine control mode | Siemens PLC+ computer (Optional touch screen control) |
Flux capacity | Max5.2L |
Spray method | Stepper motor+ST-6 |
Power supply | 3-phase 5-wire system 380V 50HZ |
Gas source | 4-7KG/CM2 12.5L/Min |
Weight | About 1200KG |
Application
Automotive Electronics: ECU controller, sensors and other
high-temperature reliability requirements of high welding.
LED lighting: aluminum substrate, high-power LED module
through-hole welding.
Home Appliance Control Board: Power Module, Connector and other
high-density PCB assembly.
The 300 mm touch screen is suitable for small and medium-sized
batch production of medical equipment, automotive electronics, etc.
. The lead-free soldering yield can reach 99.2% .
Computer-controlled models are more suitable for 300 mm standard
size power modules, LED lamps and other large-scale orders,
double-peak parameters can be fixed to achieve more than 500 pieces
per hour production speed.