Polyester Staple Fiber 1.4D 38mm Virgin PET Staple Fiber for Spinning and Nonwoven Fabrics

Polyester Staple Fiber 1.4D 38mm Virgin PET Staple Fiber for Spinning and Nonwoven Fabrics

Product Description

This product is a high-quality Virgin Polyester (PET) Staple Fiber, precision-engineered to meet the demanding requirements of both the textile spinning industry and the nonwoven fabrics industry. Manufactured from 100% virgin polyethylene terephthalate, it offers exceptional purity, consistent physical properties, and excellent processability.

Key Physical and Technical Characteristics

• Specification: 1.4 Denier (1.4D) × 38mm Cut Length – the most widely used specification globally, compatible with cotton spinning systems, nonwoven carding machines, and air-laid processes.

• Material: 100% Virgin Polyester (PET), ensuring no contamination, consistent whiteness, and reliable performance batch after batch.

• Finish: Semi-dull or bright luster available, with options for hydrophilic or hydrophobic finishes based on application needs.

• Tenacity: Regular tenacity or high tenacity options available, providing excellent strength and durability in end products.

• Elongation: Optimized elongation at break (20-40%) for balanced processing performance.

• Crimp: Uniform mechanical crimp ensures excellent cohesion and web formation during carding.

• Thermal Stability: Good heat resistance, suitable for various thermal bonding processes.

This fiber combines the durability, quick-drying, and wrinkle-resistant properties of polyester with excellent processing versatility for multiple downstream applications.

Applications

1. Spinning Industry (Ring Spinning, Open-End Rotor Spinning)

• Application: Production of 100% polyester yarns or blended yarns.

• Why 1.4D×38mm: This specification perfectly mimics the staple length and fineness of cotton, allowing seamless processing on standard cotton spinning equipment. It produces smooth, even yarns with excellent strength.

• End Products:

  • 100% Polyester Yarns: For woven and knitted fabrics used in shirts, dresses, sportswear, and home textiles.

  • Polyester/Cotton Blends (e.g., T/C 65/35, 50/50): For bed sheets, uniforms, workwear, and casual apparel, combining the comfort of cotton with the durability of polyester.

  • Polyester/Viscose Blends: For fabrics with enhanced softness and drape.

2. Nonwoven Fabrics Industry

• Application: Various nonwoven production technologies including needle-punched, spunlaced (hydroentangled), thermal bonded, and chemical bonded nonwovens.

• Why 1.4D×38mm: This fiber length and fineness are ideal for carding and web formation, ensuring uniform fiber distribution and consistent fabric properties.

• End Products:

  • Spunlace Nonwovens (Wet Wipes): For baby wipes, facial cleansing wipes, and household cleaning wipes. Hydrophilic finish options enhance absorbency.

  • Needle-Punched Nonwovens: For interlinings, automotive interior fabrics, geotextiles, and filtration media.

  • Thermal Bonded Nonwovens: For disposable hygiene products (topsheets, backsheets), medical fabrics, and packaging materials.

3. Filling and Padding Applications

• Application: As a blending component in fiberfill for various products.

• Why Polyester: Provides bulk, resilience, and support while maintaining lightweight properties.

• End Products: Mattress pads, cushion inserts, upholstery padding, and soft toy filling (often blended with hollow conjugate fibers).

4. Automotive Textiles

• Application: Nonwoven fabrics for automotive interiors.

• Why 1.4D Fiber: Fine denier allows for the production of smooth, uniform nonwoven fabrics used in headliners, door panels, and trunk liners.

5. Industrial Applications

• Application: Technical textiles requiring consistent quality and performance.

• Why Virgin PET: Ensures no contamination or variability, which is critical for industrial applications like coating substrates, electrical insulation, and roofing membranes.

Our Advantages

* Full export experience

* Meet Europe standard: APEO, NPEO, OBA(optical brightener agent)

* GRS certificate 

* Delivery time is fast if need urgent

Factory Information

Our factory is a new entity company of combination with industry research., economic information and acquisition analysis. With 280 employees, 8,000 square meters mill, 6 producing lines, two hours reach seaport,   this is how we keep superior quality and competitive offers for global valued customers.

Production Process

Certificate

ISO9001, INTERTEK